Product Description
Company Profile
MKS Hydraulics ZheJiang Co., Ltd.is a scientific and professional bearing producing enterprise, gathering R&D, producing and sales as 1 integration.mainly operating on non-standard, special andgeneral bearings.
The company is especially focusing on the research and manufacture of general high-tech production with the 20 years R&D experience, professional R&D staff and advanced equipment, of which 8 sets are imported equipment and 40 sets are high-precision processing equipment. it has invested for building a modern workshop, including 1 Bainite heat processing workshop of world advanced level, 1 machine processing workshop, 2 moder thermostatic &no-dust roller grinders, assembly workshop, physical-chemical testing center, heating laboratory and moder-managed warehouse. Depending on the markets in China and abroad, the company puts an active attitude upon products R&D, resulting a healthy circulation of 1 development generation, 1 reserve generation, and 1 producion generation. The enterprise enlarges the R&D investment, creates own brand, and strives to increase the exporting products of high-tech & high value-added, gains the honorable sales result and grows into 1 of the largest R&D enterprise in China of non-standard bearing and special bearing.
The advanced technology, outstanding quaity and considerable service after sales with enthusiasm make us get the rapid development in quite short time of years, and now it becomes the largest developing and producing enterprise in Asia of concrete carrier truck, speed-reducing machine,mine-digging machine, hydraulic pump spindle bearing and crecent bearing. With the continuing and wholly new developing theory of Technology is the motivation and quality is the life, We are not only pursuing the leading position in China, but also determined to march into the worldwide bearing area during it developing process, The products are mainly applied on the industries of mine, metalurgy, engineering, machineny, machine tool,electronic machine and so on, The products have gained the excllent sales resul in the markets of Europe, Southeast Asia, Middle East and so on in a dozen of countries and areas.
Company Environment
Company Advantages
Packaging & Shipping
FAQ
1. how can we guarantee quality?
Always final Inspection before shipment;
2.what can you buy from us?
Auto Bearing,Bearing Housing,Taper Roller Bearing,Casting,Hydraulic pump,Hydraulic parts,excavator parts and so on.
Ceep groove ball bearing/Self aligning ball bearing/Cylindrical roller bearing/Spherical roller bearing/ Angular contact ball bearing/Tapered roller bearing/ Thrust ball bearing/Thrust cylindrical roller bearing/Needle roller bearing
3. why should you buy from us not from other suppliers?
One stop bearing and mechanical customized parts,
Designed bearing,
Small quantity order available
Factory price offer
OEM ODM bearing service
4.What is the transportation?
lf small quantity,we suggest to send by express,such as DHL,UPS,TNT FEDEX flarge amount,by air or sea shipping.
5.Can we design packaging?
Except regular packing,and we can make customer’s own packing.
6.What’s your payment method?
We can accept LC, T/T, D/P, PayPal, Western Union, Small-amount payment, MoneyGram etc.
7.Can the company provide free samples?
We can provide samples for free. You only need to provide shipping.
8.Is the company a production factory or a trading company?
MKS company is a manufacturing enterprise focusing on bearings ,hydraulic pumps and hydraulic parts , produce and sales.
If you have any questions,Please contact us,We must be reply quickly.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Raceway Super Finishing: | Yes |
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Bearing Grade: | P3 |
Service: | OEM / ODM Customized Logo |
Shipment: | by Sea, by Air, by Express |
Quality: | Good /High Quality |
Features: | High Precision, High Speed, Long Life |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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How does Preload Affect the Performance and Efficiency of Ball Bearings?
Preload is a crucial factor in ball bearing design that significantly impacts the performance, efficiency, and overall behavior of the bearings in various applications. Preload refers to the intentional axial force applied to the bearing’s rolling elements before it is mounted. This force eliminates internal clearance and creates contact between the rolling elements and the raceways. Here’s how preload affects ball bearing performance:
- Reduction of Internal Clearance:
Applying preload reduces the internal clearance between the rolling elements and the raceways. This eliminates play within the bearing, ensuring that the rolling elements are in constant contact with the raceways. This reduced internal clearance enhances precision and reduces vibrations during operation.
- Increased Stiffness:
Preloaded bearings are stiffer due to the elimination of internal clearance. This increased stiffness improves the bearing’s ability to handle axial and radial loads with higher accuracy and minimal deflection.
- Minimized Axial Play:
Preload minimizes or eliminates axial play within the bearing. This is especially important in applications where axial movement needs to be minimized, such as machine tool spindles and precision instruments.
- Enhanced Rigidity:
The stiffness resulting from preload enhances the bearing’s rigidity, making it less susceptible to deformation under load. This is critical for maintaining precision and accuracy in applications that require minimal deflection.
- Reduction in Ball Slippage:
Preload reduces the likelihood of ball slippage within the bearing, ensuring consistent contact between the rolling elements and the raceways. This leads to improved efficiency and better load distribution.
- Improved Running Accuracy:
Preloading enhances the running accuracy of the bearing, ensuring that it maintains precise rotational characteristics even under varying loads and speeds. This is essential for applications requiring high accuracy and repeatability.
- Optimized Performance at High Speeds:
Preload helps prevent skidding and slipping of the rolling elements during high-speed operation. This ensures that the bearing remains stable, reducing the risk of noise, vibration, and premature wear.
- Impact on Friction and Heat Generation:
While preload reduces internal clearance and friction, excessive preload can lead to higher friction and increased heat generation. A balance must be struck between optimal preload and minimizing friction-related issues.
- Application-Specific Considerations:
The appropriate amount of preload depends on the application’s requirements, such as load, speed, accuracy, and operating conditions. Over-preloading can lead to increased stress and premature bearing failure, while under-preloading may result in inadequate rigidity and reduced performance.
Overall, preload plays a critical role in optimizing the performance, accuracy, and efficiency of ball bearings. Engineers must carefully determine the right preload level for their specific applications to achieve the desired performance characteristics and avoid potential issues related to overloading or inadequate rigidity.
What Precautions should be taken to Prevent Contamination of Ball Bearings in Industrial Settings?
Preventing contamination of ball bearings is essential to ensure their proper function, longevity, and overall performance in industrial settings. Contaminants such as dust, dirt, debris, and particles can significantly impact bearing operation. Here are important precautions to take to prevent contamination of ball bearings:
- Effective Sealing:
Choose ball bearings with appropriate seals or shields to prevent the ingress of contaminants. Seals provide a physical barrier against dust, moisture, and particles, ensuring the bearing’s interior remains clean.
- Clean Environment:
Maintain a clean working environment around the machinery and equipment. Regularly clean the surrounding areas to prevent the accumulation of dirt and debris that could enter the bearings.
- Proper Handling:
Handle bearings with clean hands and use gloves if necessary. Avoid touching the bearing surfaces with bare hands, as natural skin oils can transfer contaminants onto the bearing.
- Clean Tools and Equipment:
Use clean tools and equipment during installation and maintenance to prevent introducing contaminants. Ensure that tools are properly cleaned before coming into contact with the bearing components.
- Contamination-Controlled Workstations:
Establish contamination-controlled workstations for bearing handling, installation, and maintenance. These areas should have proper ventilation, filtered air, and minimal exposure to external contaminants.
- Proper Lubrication:
Use the correct lubricant in appropriate quantities. Lubricants help create a barrier against contaminants and reduce friction. Regularly inspect and replenish lubrication to maintain its effectiveness.
- Regular Inspections:
Implement a routine inspection schedule to monitor the condition of the bearings. Look for signs of contamination, wear, and damage. Address any issues promptly to prevent further damage.
- Training and Education:
Train personnel on proper handling, installation, and maintenance practices to minimize the risk of contamination. Educated employees are more likely to take precautions and prevent accidental contamination.
- Environmental Controls:
In sensitive environments, such as clean rooms or medical facilities, implement strict environmental controls to minimize the presence of contaminants that could affect bearing performance.
- Regular Cleaning and Maintenance:
Perform regular cleaning and maintenance of machinery and equipment to prevent the buildup of contaminants. Keep bearings protected during maintenance to prevent debris from entering during the process.
- Selection of Suitable Bearings:
Choose bearings that are specifically designed for the application’s environmental conditions. Some bearings have advanced sealing options or specialized coatings that enhance contamination resistance.
By implementing these precautions, industries can significantly reduce the risk of contamination in ball bearings, ensuring smooth operation, extended bearing life, and enhanced equipment reliability.
What Factors should be Considered when Selecting a Ball Bearing for a Particular Application?
Selecting the right ball bearing for a specific application involves careful consideration of various factors to ensure optimal performance, longevity, and reliability. Here are the key factors that should be taken into account:
- Load Type and Magnitude:
Determine the type of load (radial, axial, or combined) and the magnitude of the load that the bearing will need to support. Choose a bearing with the appropriate load-carrying capacity to ensure reliable operation.
- Speed and Operating Conditions:
Consider the rotational speed of the application and the operating conditions, such as temperature, humidity, and exposure to contaminants. Different bearing types and materials are suited for varying speeds and environments.
- Accuracy and Precision:
For applications requiring high accuracy and precision, such as machine tool spindles or optical instruments, choose high-precision bearings that can maintain tight tolerances and minimize runout.
- Space Limitations:
If the application has limited space, choose miniature or compact ball bearings that can fit within the available dimensions without compromising performance.
- Thrust and Radial Loads:
Determine whether the application requires predominantly thrust or radial load support. Choose the appropriate type of ball bearing (thrust, radial, or angular contact) based on the primary load direction.
- Alignment and Misalignment:
If the application experiences misalignment between the shaft and housing, consider self-aligning ball bearings that can accommodate angular misalignment.
- Mounting and Installation:
Consider the ease of mounting and dismounting the bearing. Some applications may benefit from features like flanges or snap rings for secure installation.
- Lubrication and Maintenance:
Choose a bearing with appropriate lubrication options based on the application’s speed and temperature range. Consider whether seals or shields are necessary to protect the bearing from contaminants.
- Environmental Conditions:
Factor in the operating environment, including exposure to corrosive substances, chemicals, water, or dust. Choose materials and coatings that can withstand the specific environmental challenges.
- Bearing Material:
Select a bearing material that suits the application’s requirements. Common materials include stainless steel for corrosion resistance and high-carbon chrome steel for general applications.
- Bearing Arrangement:
Consider whether a single-row, double-row, or multiple bearings in a specific arrangement are needed to accommodate the loads and moments present in the application.
By carefully evaluating these factors, engineers and designers can choose the most suitable ball bearing that aligns with the specific demands of the application, ensuring optimal performance, durability, and overall operational efficiency.
editor by CX 2024-05-14
China Custom High Satisfaction Plastic Bearing with Steel Balls Sliding Roller with ISO (ML-AU054) deep groove ball bearing
Product Description
HangZhou CZPT PULLEY MANUFACTURE CO., LTD. has been specialized in manufacturing Plastic Pulley/Rollers, Die-punching Pulley/Bearing, and Non-standard Bearings for about 25 years. It is located in HangZhou city of ZHangZhoug Province, which has convenient transportation benefited from Nignbo Seaport, HangZhou International Airport and the highway networks. Our company covers an area of 7000 m², with building area of 10500 m². Relying on advanced processing equipments and technology, and strict inspection system, our company is CZPT to provide good-quality and competitive products, and has gained a good reputation among customers.
We are committed to developing and designing different kinds of non-standard pulley bearings, with an annual production capacity of 120 million sets. We export to more than 70 countries and areas, like USA, Canada, Spain, Germany, France and Italy, etc.
Our company maintains our quality system to ISO 9001:2000, and has been audited by SGS for our production operations. We will continuously seek to provide our customers with good-quality products, excellent service and most competitive price. We look forward to building long-term business relationship with you and achieving our mutual benefits.
About us
name | High satisfaction Plastic Bearing with Steel Balls Sliding Roller with ISO(ML-AU054) |
Brand name | According to customers’ requirements |
Size | As per the customer’s technic drawing or samples |
material | pom,pa6,pa66,nylon,pvc,abs…wheels,Aluminium,Zinc,Stainless steel frame |
Technical process | bearing production assembling,zinc plating,injection,turning |
Color | orange,white,black,yellow |
Types | customized |
Payment terms | A:100% TT B: 30% T/T in advance .70% against copy of B/L |
Application | caster wheel , small pulley , window , sliding door ,door closet wardrobe system… |
Product Description | 1.Item No.: as shown in the picture. 2.Material: steel/zinc/aluminum/plastic bracket + ball bearing / needle bearing wheel 3.For some models, the height of the roller is adjustable. 4.Color of the wheel: red, green, white, orange, etc. 5.Application: sliding door and window, binds, rolling shutters, furniture, conveyor belt, etc. 6.Normal packing: poly bag + outer carton |
Contact Us
HangZhou CZPT Pulley Manufacture Co., Ltd.
WEB: http://nbminli /
ADDRESS: No.9 CZPT Road, CZPT Industrial Zone, Xihu (West Lake) Dis. District, HangZhou, China
Comparable products
FAQ
Q: How to get a quotation and start business relationship with your company?
A: Please send us email and our sales representive will contact you as soon as we receive your email.
Q: How to receive a quotaion in the shortest time?
A: When you send us an enquiry, please try to provide more details, such as product size, photo or drawing, order quantity, etc.
Q: How to start an OEM project with your company?
A: Please send us your designed drawings or original samples so that we can offer a quotation first. If all details are confirmed, we will arrange sample production once received your deposit .
Q: What’s your MOQ?
A: The MOQ depends on the design and production processes of the products. Nomally our company MOQ is 10000pc , but it can be much more or less depending on different product types. Therefore, we recommend you to tell us your required quantity first.
Q:How long can I receive an order?
A: That depends on the specific items and your order quantity. The lead time varies from 30 to 90 days.
Why choose us
1.Professional experience: almost 20 years’ expenience in non-standard bearings, rollers, pulleys, and other plastic accessories for door and window.
2.Popular over the world: over 20 market countries.
3.Advantage: good quality with competitive price.
4.OEM offered: technical drawings, samples or photos are needed.
For more information, please visit http://nbminli /
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Rolling Body: | Ball Bearings |
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The Number of Rows: | Single |
Outer Dimension: | Micro(≤26mm) |
Samples: |
US$ 1/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
|
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the Common Signs of Wear or Damage in Ball Bearings that Indicate the Need for Replacement?
Ball bearings are subjected to wear and stress during operation, and over time, they may exhibit signs of damage or deterioration that warrant replacement. Recognizing these signs is crucial to prevent catastrophic failure and ensure safe and reliable operation. Here are the common signs of wear or damage in ball bearings:
- Unusual Noise:
If you hear unusual grinding, clicking, or rumbling noises coming from the bearing during operation, it may indicate worn-out or damaged components. Unusual noise suggests that the bearing is no longer operating smoothly.
- Vibration:
Excessive vibration in the machinery can be a sign of bearing wear. Vibrations can result from uneven wear, misalignment, or damaged components within the bearing.
- Increased Temperature:
Higher operating temperatures than usual may indicate increased friction due to inadequate lubrication, wear, or other issues. Monitoring the bearing’s temperature can help identify potential problems.
- Irregular Movement:
If you notice irregular movement, jerking, or sticking during rotation, it could be a sign that the bearing is no longer operating smoothly. This may be due to damaged rolling elements or raceways.
- Reduced Performance:
If the machinery’s performance has decreased, it may be due to a compromised bearing. Reduced efficiency, increased energy consumption, or a decline in overall performance could be indicators of bearing wear.
- Visible Wear or Damage:
Inspect the bearing for visible signs of wear, such as pitting, scoring, or discoloration on the rolling elements or raceways. Severe wear or damage is a clear indication that the bearing needs replacement.
- Leakage or Contamination:
If there is evidence of lubricant leakage, contamination, or the presence of foreign particles around the bearing, it suggests that the seal or shield may be compromised, leading to potential damage.
- Looseness or Excessive Play:
If you can feel excessive play or looseness when manually moving the bearing, it could indicate worn-out components or misalignment.
- Reduced Lifespan:
If the bearing’s expected lifespan is significantly shorter than usual, it may be due to inadequate lubrication, excessive loads, or improper installation, leading to accelerated wear.
- Frequent Failures:
If the bearing is consistently failing despite regular maintenance and proper use, it could indicate a chronic issue that requires addressing, such as inadequate lubrication or misalignment.
It’s important to conduct regular inspections, monitor performance, and address any signs of wear or damage promptly. Replacing worn or damaged ball bearings in a timely manner can prevent further damage to machinery, reduce downtime, and ensure safe and efficient operation.
What Role do Seals and Shields Play in Protecting Ball Bearings from Dirt and Debris?
Seals and shields are critical components of ball bearings that play a crucial role in protecting them from dirt, debris, moisture, and contaminants in various applications. These protective features help maintain the integrity of the bearing’s internal components and ensure reliable operation. Here’s how seals and shields contribute to bearing protection:
- Contaminant Exclusion:
Seals and shields create a physical barrier between the external environment and the bearing’s interior. They prevent dust, dirt, water, and other contaminants from entering the bearing and coming into contact with the rolling elements and raceways.
- Lubrication Retention:
Seals and shields help retain lubrication within the bearing. They prevent the lubricant from escaping and contaminants from entering, ensuring that the bearing remains properly lubricated for smooth operation and reduced friction.
- Corrosion Prevention:
Seals and shields protect bearing components from exposure to moisture and corrosive substances. By preventing moisture ingress, they help extend the bearing’s lifespan by minimizing the risk of corrosion-related damage.
- Extended Bearing Life:
Seals and shields contribute to the overall longevity of the bearing by reducing wear and damage caused by contaminants. They help maintain a clean internal environment, which promotes proper rolling contact and minimizes the risk of premature failure.
- Enhanced Performance in Harsh Environments:
In applications exposed to harsh conditions, such as outdoor machinery or industrial settings, seals and shields are vital. They protect bearings from abrasive particles, chemicals, and extreme temperatures, ensuring reliable performance despite challenging conditions.
- Noise and Vibration Reduction:
Seals and shields can help reduce noise and vibration generated by the bearing. They provide additional damping and stability, contributing to smoother operation and enhanced user comfort in noise-sensitive applications.
- Customized Protection:
Manufacturers offer a variety of seal and shield designs to suit different application requirements. Some seals provide higher levels of protection against contamination, while others are designed for high-speed or high-temperature environments.
- Trade-Offs:
While seals and shields offer significant benefits, they can also introduce some friction due to contact with the bearing’s inner or outer ring. Engineers must balance the level of protection with the desired operating characteristics, considering factors like friction, speed, and environmental conditions.
Overall, seals and shields play a vital role in maintaining the integrity and performance of ball bearings. By effectively preventing contaminants from entering and preserving lubrication, they ensure the smooth and reliable operation of machinery and equipment in a wide range of applications.
Can you Explain the Various Types of Ball Bearings and their Specific Use Cases?
Ball bearings come in various types, each designed to meet specific application requirements. Here’s an overview of the different types of ball bearings and their specific use cases:
- Deep Groove Ball Bearings:
Deep groove ball bearings are the most common and versatile type. They have a deep raceway that allows them to handle both radial and axial loads. They are used in a wide range of applications, including electric motors, household appliances, automotive components, and industrial machinery.
- Angular Contact Ball Bearings:
Angular contact ball bearings have a contact angle that enables them to handle both radial and axial loads at specific angles. They are suitable for applications where combined loads or thrust loads need to be supported, such as in machine tool spindles, pumps, and agricultural equipment.
- Self-Aligning Ball Bearings:
Self-aligning ball bearings have two rows of balls and are designed to accommodate misalignment between the shaft and the housing. They are used in applications where shaft deflection or misalignment is common, such as conveyor systems, textile machinery, and paper mills.
- Thrust Ball Bearings:
Thrust ball bearings are designed to support axial loads in one direction. They are commonly used in applications where axial loads need to be supported, such as in automotive transmissions, steering systems, and crane hooks.
- Single-Row vs. Double-Row Bearings:
Single-row ball bearings have a single set of balls and are suitable for moderate load and speed applications. Double-row ball bearings have two sets of balls and offer higher load-carrying capacity. Double-row designs are used in applications such as machine tool spindles and printing presses.
- Miniature and Instrument Ball Bearings:
Miniature ball bearings are smaller in size and are used in applications with limited space and lower load requirements. They are commonly used in small electric motors, medical devices, and precision instruments.
- Max-Type and Conrad Bearings:
Max-type ball bearings have a larger number of balls to increase load-carrying capacity. Conrad bearings have fewer balls and are used in applications with moderate loads and speeds.
- High-Precision Ball Bearings:
High-precision ball bearings are designed for applications where accuracy and precision are critical, such as machine tool spindles, aerospace components, and optical instruments.
- High-Speed Ball Bearings:
High-speed ball bearings are engineered to minimize friction and accommodate rapid rotation. They are used in applications such as dental handpieces, turbochargers, and centrifuges.
In summary, the various types of ball bearings are tailored to different application requirements, including load type, direction, speed, and environmental conditions. Selecting the appropriate type of ball bearing ensures optimal performance and longevity in specific applications.
editor by CX 2024-05-14
China manufacturer Deep Groove Ball Bearing 608 2RS 608 608RS Roller Skate Bearing 8*22*7mm for Skateboard bearing assembly
Product Description
Deep groove ball bearing
Product Description
Deep groove ball bearings are the most typical rolling bearings with the charac- teristics of simply designed structuresconvenience in operation and extensive applications.They are designed as non-separable bearingsThe raceways in both of the rings are in arc groove form.which can carry radial load and doubl direc tions axial load.They are of features of low friction factor,high limit rotational speed and can be applied in tuations where hihg-rotating speed and low noise and low vibration are required.Applications of these bearings can be found in automobiles,machine tools,motorsinstruments,nstruction machines,railway vehicle,agricutural machines and various other special machines.
Detailed Photos
Certifications
Place of Origin | ZheJiang ,China |
Type | BALL |
Structure | Deep Groove |
Material | Gcr15 |
Application | Machinery |
Lubrication | Oil or Grease |
Feature | Long Life High Speed |
Service | OEM Available |
6200 Series Deep Groove Ball Bearings |
|||
Model Number |
Bore diameter |
Outside diameter |
Width |
6200 |
10 |
30 |
9 |
6201 |
12 |
32 |
10 |
6202 |
15 |
35 |
11 |
6203 |
17 |
40 |
12 |
6204 |
20 |
47 |
14 |
6205 |
25 |
52 |
15 |
6206 |
30 |
62 |
16 |
6207 |
35 |
72 |
17 |
6208 |
40 |
80 |
18 |
6209 |
15 |
85 |
19 |
6210 |
50 |
90 |
20 |
6211 |
55 |
100 |
21 |
6212 |
60 |
110 |
22 |
6213 |
65 |
120 |
23 |
6214 |
70 |
125 |
24 |
6215 |
75 |
130 |
25 |
6216 |
80 |
140 |
26 |
6217 |
85 |
150 |
28 |
6218 |
90 |
160 |
30 |
6219 |
95 |
170 |
32 |
6220 |
100 |
180 |
34 |
6221 |
105 |
190 |
36 |
6222 |
110 |
200 |
38 |
6224 |
120 |
215 |
40 |
6225 |
130 |
230 |
40 |
6226 |
130 |
230 |
40 |
6228 |
140 |
250 |
42 |
6230 |
150 |
270 |
45 |
6232 |
160 |
290 |
68 |
6234 |
170 |
310 |
52 |
6236 |
180 |
320 |
52 |
6238 |
190 |
340 |
55 |
6240 |
200 |
360 |
58 |
6244 |
220 |
400 |
65 |
6248 |
240 |
440 |
72 |
6252 |
260 |
480 |
80 |
6256 |
280 |
500 |
80 |
6260 |
300 |
540 |
85 |
Company Profile
ZheJiang Wangtai Bearing Co., Ltd. was founded in 2000 in ZheJiang , with its own production plant and sales as one. Independent marketing AOVE and WNTN brand high-quality bearings and related products. The company is committed to becoming the benchmark of Chinese bearing enterprises, with advanced and applicable technology, stable and reliable products, professional and thoughtful service, to provide users with more cost-effective solutions. The company mainly sells NSK bearings, CZPT bearings, CZPT bearings, CZPT bearings and CZPT bearings. Products are widely used in: aviation, aerospace, metallurgy, iron and steel, mining, electric power, machinery manufacturing, printing, electronics, textile, food, chemical industry, automobile and many other fields. Enterprise spirit: integrity, gratitude, equality, mutual respect!
Packaging & Shipping
FAQ
Q: Why did you choose us?
A. We provide the best quality bearings with reasonable price, low friction, low noise and long service life.
B. With sufficient stock and fast delivery, you can choose our freight forwarder or your freight forwarder.
C. The best service provided by a well-trained international sales team.
Q: Do you accept small orders?
Surely, once your bearings are standard size bearings, even one, we will also accept.
Q: How long is your delivery time?
Generally speaking, if the goods are in stock, it is 1-3 days. If the goods are out of stock, it will take 6-10 days, depending on the quantity of the order.
Q: Do you provide samples? Is it free or extra?
Yes, we can provide a small amount of free samples. Do you mind paying the freight?
Q: What should I do if I don’t see the type of bearings I need?
We have too many bearing series numbers. Sometimes we can’t put them all on web. Just send us the inquiry and we will be very happy to send you the bearing details.
Welcome to contact me anytime!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Type: | Ball |
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Structure: | Deep Groove |
Feature: | Long Life High Speed |
Service: | OEM Available |
Accuracy: | P5 |
Specifications: | Depend on Bearing Size |
How does Preload Affect the Performance and Efficiency of Ball Bearings?
Preload is a crucial factor in ball bearing design that significantly impacts the performance, efficiency, and overall behavior of the bearings in various applications. Preload refers to the intentional axial force applied to the bearing’s rolling elements before it is mounted. This force eliminates internal clearance and creates contact between the rolling elements and the raceways. Here’s how preload affects ball bearing performance:
- Reduction of Internal Clearance:
Applying preload reduces the internal clearance between the rolling elements and the raceways. This eliminates play within the bearing, ensuring that the rolling elements are in constant contact with the raceways. This reduced internal clearance enhances precision and reduces vibrations during operation.
- Increased Stiffness:
Preloaded bearings are stiffer due to the elimination of internal clearance. This increased stiffness improves the bearing’s ability to handle axial and radial loads with higher accuracy and minimal deflection.
- Minimized Axial Play:
Preload minimizes or eliminates axial play within the bearing. This is especially important in applications where axial movement needs to be minimized, such as machine tool spindles and precision instruments.
- Enhanced Rigidity:
The stiffness resulting from preload enhances the bearing’s rigidity, making it less susceptible to deformation under load. This is critical for maintaining precision and accuracy in applications that require minimal deflection.
- Reduction in Ball Slippage:
Preload reduces the likelihood of ball slippage within the bearing, ensuring consistent contact between the rolling elements and the raceways. This leads to improved efficiency and better load distribution.
- Improved Running Accuracy:
Preloading enhances the running accuracy of the bearing, ensuring that it maintains precise rotational characteristics even under varying loads and speeds. This is essential for applications requiring high accuracy and repeatability.
- Optimized Performance at High Speeds:
Preload helps prevent skidding and slipping of the rolling elements during high-speed operation. This ensures that the bearing remains stable, reducing the risk of noise, vibration, and premature wear.
- Impact on Friction and Heat Generation:
While preload reduces internal clearance and friction, excessive preload can lead to higher friction and increased heat generation. A balance must be struck between optimal preload and minimizing friction-related issues.
- Application-Specific Considerations:
The appropriate amount of preload depends on the application’s requirements, such as load, speed, accuracy, and operating conditions. Over-preloading can lead to increased stress and premature bearing failure, while under-preloading may result in inadequate rigidity and reduced performance.
Overall, preload plays a critical role in optimizing the performance, accuracy, and efficiency of ball bearings. Engineers must carefully determine the right preload level for their specific applications to achieve the desired performance characteristics and avoid potential issues related to overloading or inadequate rigidity.
How do Ceramic Ball Bearings Compare to Traditional Steel Ball Bearings in Terms of Performance?
Ceramic ball bearings and traditional steel ball bearings have distinct characteristics that can impact their performance in various applications. Here’s a comparison of how these two types of bearings differ in terms of performance:
- Material Composition:
Ceramic Ball Bearings:
Ceramic ball bearings use ceramic rolling elements, typically made from materials like silicon nitride (Si3N4) or zirconium dioxide (ZrO2). These ceramics are known for their high hardness, low density, and resistance to corrosion and wear.
Traditional Steel Ball Bearings:
Traditional steel ball bearings use steel rolling elements. The type of steel used can vary, but common materials include chrome steel (52100) and stainless steel (440C). Steel bearings are known for their durability and strength.
- Friction and Heat:
Ceramic Ball Bearings:
Ceramic bearings have lower friction coefficients compared to steel bearings. This results in reduced heat generation during operation, contributing to higher efficiency and potential energy savings.
Traditional Steel Ball Bearings:
Steel bearings can generate more heat due to higher friction coefficients. This can lead to increased energy consumption in applications where efficiency is crucial.
- Weight:
Ceramic Ball Bearings:
Ceramic bearings are lighter than steel bearings due to the lower density of ceramics. This weight reduction can be advantageous in applications where minimizing weight is important.
Traditional Steel Ball Bearings:
Steel bearings are heavier than ceramic bearings due to the higher density of steel. This weight may not be as critical in all applications but could impact overall equipment weight and portability.
- Corrosion Resistance:
Ceramic Ball Bearings:
Ceramic bearings have excellent corrosion resistance, making them suitable for applications in corrosive environments, such as marine or chemical industries.
Traditional Steel Ball Bearings:
Steel bearings are susceptible to corrosion, especially in harsh environments. Stainless steel variants offer improved corrosion resistance but may still corrode over time.
- Speed and Precision:
Ceramic Ball Bearings:
Ceramic bearings can operate at higher speeds due to their lower friction and ability to withstand higher temperatures. They are also known for their high precision and low levels of thermal expansion.
Traditional Steel Ball Bearings:
Steel bearings can operate at high speeds as well, but their heat generation may limit performance in certain applications. Precision steel bearings are also available but may have slightly different characteristics compared to ceramics.
- Cost:
Ceramic Ball Bearings:
Ceramic bearings are generally more expensive to manufacture than steel bearings due to the cost of ceramic materials and the challenges in producing precision ceramic components.
Traditional Steel Ball Bearings:
Steel bearings are often more cost-effective to manufacture, making them a more economical choice for many applications.
In conclusion, ceramic ball bearings and traditional steel ball bearings offer different performance characteristics. Ceramic bearings excel in terms of low friction, heat generation, corrosion resistance, and weight reduction. Steel bearings are durable, cost-effective, and widely used in various applications. The choice between the two depends on the specific requirements of the application, such as speed, precision, corrosion resistance, and budget considerations.
What is a Ball Bearing and How does it Function in Various Applications?
A ball bearing is a type of rolling-element bearing that uses balls to reduce friction between moving parts and support radial and axial loads. It consists of an outer ring, an inner ring, a set of balls, and a cage that separates and maintains a consistent spacing between the balls. Here’s how ball bearings function in various applications:
- Reduction of Friction:
Ball bearings function by replacing sliding friction with rolling friction. The smooth, spherical balls minimize the contact area between the inner and outer rings, resulting in lower friction and reduced heat generation.
- Radial and Axial Load Support:
Ball bearings are designed to support both radial loads (forces perpendicular to the shaft’s axis) and axial loads (forces parallel to the shaft’s axis). The distribution of balls within the bearing ensures load-carrying capacity in multiple directions.
- Smooth Rotational Movement:
Ball bearings facilitate smooth and precise rotational movement. The rolling motion of the balls allows for controlled and continuous rotation with minimal resistance.
- Applications in Machinery:
Ball bearings are used in a wide range of machinery and equipment, including motors, generators, gearboxes, conveyors, and fans. They enable the efficient transfer of motion while reducing wear and energy losses.
- Automotive Industry:
Ball bearings are extensively used in automobiles for various applications, including wheel hubs, transmission systems, steering mechanisms, and engine components. They provide reliability and durability in challenging automotive environments.
- Industrial Machinery:
In industrial settings, ball bearings support rotating shafts and ensure the smooth operation of equipment such as pumps, compressors, and machine tools.
- High-Speed Applications:
Ball bearings are suitable for high-speed applications due to their low friction and ability to accommodate rapid rotation. They are used in applications like electric motors and aerospace components.
- Precision Instruments:
For precision instruments, such as watches, cameras, and medical devices, ball bearings provide accurate rotational movement and contribute to the overall performance of the instrument.
- Variety of Sizes and Types:
Ball bearings come in various sizes, configurations, and materials to suit different applications. Different types include deep groove ball bearings, angular contact ball bearings, thrust ball bearings, and more.
In summary, ball bearings are essential components in a wide range of applications where smooth rotation, load support, and reduced friction are critical. Their versatility, reliability, and efficiency make them indispensable in industries spanning from automotive to industrial machinery to precision instruments.
editor by CX 2024-05-13
China Standard Wheel Hub Taper Roller Auto Ball Standard Parts Bearing bearing driver
Product Description
Aluminum Die Casting for Metal Radiator Cover/Aluminum cast/gearbox/precision/high-pressure casting/gravity/metal/steel/zinc alloy die-cast
*We bring complete casting solutions to enhance your products and services with the speed and efficiency demanded in today’s marketplace.
*We can produce both aluminum and zinc die castings, and we offer exceptional technical and operational support to help move your business forward.
We deal with a wide range of products which include:
*Auto Parts
*Process Industries
*Auto Meters Castings
*Consumer Electrical Industries
*Textile Industries
*Electronic Industries
Our advantages:
1. High quality materials, professional production, high-precision equipment. Customized design and processing;
2. Strong and durable, strong strength, large torque and good comprehensive mechanical properties;
3. High rotation efficiency, stable and smooth transmission, long service life, noise reduction and shock absorption;
4. Focus on gear processing for 20 years.
5. Carburizing and quenching of tooth surface, strong wear resistance, reliable operation and high bearing capacity;
6. The tooth surface can be ground, and the precision is higher after grinding.
Workshop:
Inspection machine:
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | Yes |
---|---|
Warranty: | One Year |
Condition: | New |
Certification: | ISO9001 |
Customized: | Non-Customized |
Material: | Alloy |
Customization: |
Available
| Customized Request |
---|
What are the Challenges Associated with Noise Reduction in Ball Bearings?
Noise reduction in ball bearings is a crucial consideration, especially in applications where noise levels must be minimized for operational efficiency and user comfort. While ball bearings are designed to operate smoothly, there are several challenges associated with reducing noise in their operation:
- Vibration:
Vibration generated by the movement of rolling elements and raceways can lead to noise. Even minor irregularities in bearing components or the mounting system can cause vibration that translates into audible noise.
- Bearing Type and Design:
The type and design of the ball bearing can impact noise generation. For example, deep groove ball bearings are known for their quiet operation, while angular contact bearings can generate more noise due to their higher contact angles.
- Lubrication:
Improper or inadequate lubrication can result in increased friction and wear, leading to noise. Choosing the right lubricant and maintaining proper lubrication levels are essential for reducing noise in ball bearings.
- Bearing Clearance and Preload:
Incorrect clearance or preload settings can lead to noise issues. Excessive clearance or inadequate preload can cause the rolling elements to impact the raceways, resulting in noise during rotation.
- Material and Manufacturing Quality:
The quality of materials and manufacturing processes can affect noise levels. Inconsistent or low-quality materials, improper heat treatment, or manufacturing defects can lead to noise generation during operation.
- Surface Finish:
The surface finish of the rolling elements and raceways can impact noise. Rough surfaces can generate more noise due to increased friction and potential irregularities.
- Sealing and Shielding:
Seals and shields that protect bearings can influence noise levels. While they are necessary for contamination prevention, they can also cause additional friction and generate noise.
- Operating Conditions:
External factors such as temperature, speed, and load can influence noise levels. High speeds or heavy loads can amplify noise due to increased stress on the bearing components.
- Wear and Deterioration:
As ball bearings wear over time, noise levels can increase. Worn components or inadequate lubrication can lead to more significant noise issues as the bearing operates.
To address these challenges and reduce noise in ball bearings, manufacturers and engineers employ various techniques, such as optimizing design, selecting suitable bearing types, using proper lubrication, maintaining accurate preload settings, and ensuring high-quality materials and manufacturing processes. Noise reduction efforts are essential to improve overall product quality, meet noise regulations, and enhance user experience in various applications.
What Role do Seals and Shields Play in Protecting Ball Bearings from Dirt and Debris?
Seals and shields are critical components of ball bearings that play a crucial role in protecting them from dirt, debris, moisture, and contaminants in various applications. These protective features help maintain the integrity of the bearing’s internal components and ensure reliable operation. Here’s how seals and shields contribute to bearing protection:
- Contaminant Exclusion:
Seals and shields create a physical barrier between the external environment and the bearing’s interior. They prevent dust, dirt, water, and other contaminants from entering the bearing and coming into contact with the rolling elements and raceways.
- Lubrication Retention:
Seals and shields help retain lubrication within the bearing. They prevent the lubricant from escaping and contaminants from entering, ensuring that the bearing remains properly lubricated for smooth operation and reduced friction.
- Corrosion Prevention:
Seals and shields protect bearing components from exposure to moisture and corrosive substances. By preventing moisture ingress, they help extend the bearing’s lifespan by minimizing the risk of corrosion-related damage.
- Extended Bearing Life:
Seals and shields contribute to the overall longevity of the bearing by reducing wear and damage caused by contaminants. They help maintain a clean internal environment, which promotes proper rolling contact and minimizes the risk of premature failure.
- Enhanced Performance in Harsh Environments:
In applications exposed to harsh conditions, such as outdoor machinery or industrial settings, seals and shields are vital. They protect bearings from abrasive particles, chemicals, and extreme temperatures, ensuring reliable performance despite challenging conditions.
- Noise and Vibration Reduction:
Seals and shields can help reduce noise and vibration generated by the bearing. They provide additional damping and stability, contributing to smoother operation and enhanced user comfort in noise-sensitive applications.
- Customized Protection:
Manufacturers offer a variety of seal and shield designs to suit different application requirements. Some seals provide higher levels of protection against contamination, while others are designed for high-speed or high-temperature environments.
- Trade-Offs:
While seals and shields offer significant benefits, they can also introduce some friction due to contact with the bearing’s inner or outer ring. Engineers must balance the level of protection with the desired operating characteristics, considering factors like friction, speed, and environmental conditions.
Overall, seals and shields play a vital role in maintaining the integrity and performance of ball bearings. By effectively preventing contaminants from entering and preserving lubrication, they ensure the smooth and reliable operation of machinery and equipment in a wide range of applications.
What is a Ball Bearing and How does it Function in Various Applications?
A ball bearing is a type of rolling-element bearing that uses balls to reduce friction between moving parts and support radial and axial loads. It consists of an outer ring, an inner ring, a set of balls, and a cage that separates and maintains a consistent spacing between the balls. Here’s how ball bearings function in various applications:
- Reduction of Friction:
Ball bearings function by replacing sliding friction with rolling friction. The smooth, spherical balls minimize the contact area between the inner and outer rings, resulting in lower friction and reduced heat generation.
- Radial and Axial Load Support:
Ball bearings are designed to support both radial loads (forces perpendicular to the shaft’s axis) and axial loads (forces parallel to the shaft’s axis). The distribution of balls within the bearing ensures load-carrying capacity in multiple directions.
- Smooth Rotational Movement:
Ball bearings facilitate smooth and precise rotational movement. The rolling motion of the balls allows for controlled and continuous rotation with minimal resistance.
- Applications in Machinery:
Ball bearings are used in a wide range of machinery and equipment, including motors, generators, gearboxes, conveyors, and fans. They enable the efficient transfer of motion while reducing wear and energy losses.
- Automotive Industry:
Ball bearings are extensively used in automobiles for various applications, including wheel hubs, transmission systems, steering mechanisms, and engine components. They provide reliability and durability in challenging automotive environments.
- Industrial Machinery:
In industrial settings, ball bearings support rotating shafts and ensure the smooth operation of equipment such as pumps, compressors, and machine tools.
- High-Speed Applications:
Ball bearings are suitable for high-speed applications due to their low friction and ability to accommodate rapid rotation. They are used in applications like electric motors and aerospace components.
- Precision Instruments:
For precision instruments, such as watches, cameras, and medical devices, ball bearings provide accurate rotational movement and contribute to the overall performance of the instrument.
- Variety of Sizes and Types:
Ball bearings come in various sizes, configurations, and materials to suit different applications. Different types include deep groove ball bearings, angular contact ball bearings, thrust ball bearings, and more.
In summary, ball bearings are essential components in a wide range of applications where smooth rotation, load support, and reduced friction are critical. Their versatility, reliability, and efficiency make them indispensable in industries spanning from automotive to industrial machinery to precision instruments.
editor by CX 2024-05-10
China Best Sales Ka025ar0 Equal-Section Thin-Wall Bearing Ultra Reali Slim Wall Roller Silverthin Ball Tapered Angular Contact Imperial Sleeve bearing air
Product Description
Bearing Designations |
Inch size(in) | Metric size(mm) | Loading capacity(N) | Weight (kg) |
||||||||
radial loading | axial | |||||||||||
d | D | B | d | D | B | Cor | Cr | Cor | Cr | |||
KA571AR0 | 2 | 2.5 | 0.25 | 50.8 | 63.5 | 6.35 | 3510 | 1800 | 10130 | 4260 | 0.045 | |
KA571AR0 | 2.5 | 3 | 0.25 | 63.5 | 76.2 | 6.35 | 4260 | 2040 | 12350 | 4880 | 0.054 | |
KA030AR0 | 3 | 3.5 | 0.25 | 76.2 | 88.9 | 6.35 | 5060 | 2250 | 14620 | 5460 | 0.064 | |
KA035AR0 | 3.5 | 4 | 0.25 | 88.9 | 101.6 | 6.35 | 5820 | 2450 | 16840 | 6000 | 0.077 | |
KA040AR0 | 4 | 4.5 | 0.25 | 101.6 | 114.3 | 6.35 | 6620 | 2640 | 19114 | 6530 | 0.086 | |
KA042AR0 | 4.25 | 4.75 | 0.25 | 107.95 | 120.65 | 6.35 | 7571 | 2730 | 25710 | 6800 | 0.091 | |
KA045AR0 | 4.5 | 5 | 0.25 | 114.3 | 127 | 6.35 | 7370 | 2830 | 21380 | 7571 | 0.095 | |
KA047AR0 | 4.75 | 5.25 | 0.25 | 120.65 | 133.35 | 6.35 | 7770 | 2920 | 22490 | 7290 | 0.1 | |
KA050AR0 | 5 | 5.5 | 0.25 | 127 | 139.7 | 6.35 | 8170 | 3000 | 23600 | 7510 | 0.104 | |
KA055AR0 | 5.5 | 6 | 0.25 | 139.7 | 152.4 | 6.35 | 8970 | 3170 | 25870 | 8000 | 0.113 | |
KA060AR0 | 6 | 6.5 | 0.25 | 152.4 | 165.1 | 6.35 | 9730 | 3340 | 28090 | 8440 | 0.127 | |
KA065AR0 | 6.5 | 7 | 0.25 | 165.1 | 177.8 | 6.35 | 1571 | 3500 | 30360 | 8890 | 0.136 | |
KA070AR0 | 7 | 7.5 | 0.25 | 177.8 | 190.5 | 6.35 | 11290 | 3650 | 32620 | 9330 | 0.145 | |
KA075AR0 | 7.5 | 8 | 0.25 | 190.5 | 203.2 | 6.35 | 12090 | 3800 | 34850 | 9730 | 0.154 | |
KA080AR0 | 8 | 8.5 | 0.25 | 203.2 | 215.9 | 6.35 | 12840 | 3950 | 37110 | 10130 | 0.163 | |
KA090AR0 | 9 | 9.5 | 0.25 | 228.6 | 241.3 | 6.35 | 14400 | 4240 | 41600 | 1 0571 | 0.186 | |
KA100AR0 | 10 | 10.5 | 0.25 | 254 | 266.7 | 6.35 | 15950 | 4500 | 46090 | 11730 | 0.204 | |
KA110AR0 | 11 | 11.5 | 0.25 | 279.4 | 292.1 | 6.35 | 17510 | 4760 | 5 0571 | 12490 | 0.227 | |
KA120AR0 | 12 | 12.5 | 0.25 | 304.8 | 317.5 | 6.35 | 19060 | 5571 | 55070 | 13200 | 0.245 |
Application:
The thin section bearing are used for mechanical or robot arm. It also be wildly used for rotating platform, such as industrial or medical facilities.
Packing:
Universal Packing |
Without any logo on bearings or packing. |
SDLB Packing |
With our brand SDLB on bearings and packing. |
Customized Packing |
Depends on buyer’s requirements. |
Original Brand Packing |
Bearing and packing are both original. Please contact us for pictures. |
OEM / Customized Service
We can engrave your logo or model number on bearings and packing box by laser.
If you need non-standard bearings. we can also product them for you.
Certificate
Our bearings have a quality management system certification, and our company has passed the verification.
Other Bearings:
We supply different types of ball and roller bearings,tapered roller bearing, deep groove ball bearing, spherical roller bearing, Linear guides.
To get price list of promotion bearings, please contact us.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Precision Rating: | P0 P4 P5 P6 |
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Number of Row: | Single Row |
Bore Size: | 63.5 – 63.6 mm |
Width: | 0.25 Inch/6 mm |
Weight: | 0.054 Kg |
Radial Clearance: | C2 Co C3 C4 C5 |
Samples: |
US$ 15/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Are there Specific Maintenance Practices to Ensure the Longevity of Ball Bearings?
Maintaining ball bearings is essential to ensure their longevity, reliable performance, and prevent premature failure. Proper maintenance practices can extend the lifespan of ball bearings and the equipment they are used in. Here are specific maintenance practices to consider:
- Regular Lubrication:
Implement a regular lubrication schedule using the appropriate lubricant for the application. Lubrication reduces friction, prevents wear, and helps dissipate heat. Follow manufacturer guidelines for lubricant type, quantity, and frequency.
- Clean Environment:
Keep the operating environment clean and free from contaminants. Dust, dirt, and debris can infiltrate bearings and cause damage. Use seals or shields to protect bearings from contaminants, especially in harsh environments.
- Proper Installation:
Ensure correct installation of bearings using proper tools and techniques. Improper installation can lead to misalignment, uneven load distribution, and premature wear. Follow manufacturer recommendations for installation procedures.
- Regular Inspections:
Perform routine visual inspections to check for signs of wear, damage, or contamination. Regular inspections can help identify issues early and prevent further damage. Pay attention to noise, vibration, and temperature changes.
- Temperature Monitoring:
Monitor bearing temperatures during operation using infrared thermometers or sensors. Abnormal temperature increases can indicate inadequate lubrication, misalignment, or other problems.
- Correct Handling:
Handle bearings with care to prevent damage during storage, transportation, and installation. Avoid dropping or subjecting them to impacts that can affect their internal components.
- Bearing Removal and Replacement:
Follow proper procedures when removing and replacing bearings. Use appropriate tools and techniques to avoid damage to the bearing or the surrounding components.
- Alignment Maintenance:
Maintain proper shaft and housing alignment to prevent excessive loads and wear on the bearing. Misalignment can lead to increased stress and premature failure.
- Training and Education:
Provide training to operators and maintenance personnel on proper bearing maintenance and handling practices. Educated personnel are more likely to identify issues and perform maintenance correctly.
- Documented Records:
Keep records of maintenance activities, inspections, lubrication schedules, and any issues encountered. This documentation helps track the bearing’s performance over time and informs future maintenance decisions.
By implementing these maintenance practices, you can ensure the longevity of ball bearings, minimize downtime, reduce operational costs, and maintain the reliability of the equipment they are a part of.
How do Ceramic Ball Bearings Compare to Traditional Steel Ball Bearings in Terms of Performance?
Ceramic ball bearings and traditional steel ball bearings have distinct characteristics that can impact their performance in various applications. Here’s a comparison of how these two types of bearings differ in terms of performance:
- Material Composition:
Ceramic Ball Bearings:
Ceramic ball bearings use ceramic rolling elements, typically made from materials like silicon nitride (Si3N4) or zirconium dioxide (ZrO2). These ceramics are known for their high hardness, low density, and resistance to corrosion and wear.
Traditional Steel Ball Bearings:
Traditional steel ball bearings use steel rolling elements. The type of steel used can vary, but common materials include chrome steel (52100) and stainless steel (440C). Steel bearings are known for their durability and strength.
- Friction and Heat:
Ceramic Ball Bearings:
Ceramic bearings have lower friction coefficients compared to steel bearings. This results in reduced heat generation during operation, contributing to higher efficiency and potential energy savings.
Traditional Steel Ball Bearings:
Steel bearings can generate more heat due to higher friction coefficients. This can lead to increased energy consumption in applications where efficiency is crucial.
- Weight:
Ceramic Ball Bearings:
Ceramic bearings are lighter than steel bearings due to the lower density of ceramics. This weight reduction can be advantageous in applications where minimizing weight is important.
Traditional Steel Ball Bearings:
Steel bearings are heavier than ceramic bearings due to the higher density of steel. This weight may not be as critical in all applications but could impact overall equipment weight and portability.
- Corrosion Resistance:
Ceramic Ball Bearings:
Ceramic bearings have excellent corrosion resistance, making them suitable for applications in corrosive environments, such as marine or chemical industries.
Traditional Steel Ball Bearings:
Steel bearings are susceptible to corrosion, especially in harsh environments. Stainless steel variants offer improved corrosion resistance but may still corrode over time.
- Speed and Precision:
Ceramic Ball Bearings:
Ceramic bearings can operate at higher speeds due to their lower friction and ability to withstand higher temperatures. They are also known for their high precision and low levels of thermal expansion.
Traditional Steel Ball Bearings:
Steel bearings can operate at high speeds as well, but their heat generation may limit performance in certain applications. Precision steel bearings are also available but may have slightly different characteristics compared to ceramics.
- Cost:
Ceramic Ball Bearings:
Ceramic bearings are generally more expensive to manufacture than steel bearings due to the cost of ceramic materials and the challenges in producing precision ceramic components.
Traditional Steel Ball Bearings:
Steel bearings are often more cost-effective to manufacture, making them a more economical choice for many applications.
In conclusion, ceramic ball bearings and traditional steel ball bearings offer different performance characteristics. Ceramic bearings excel in terms of low friction, heat generation, corrosion resistance, and weight reduction. Steel bearings are durable, cost-effective, and widely used in various applications. The choice between the two depends on the specific requirements of the application, such as speed, precision, corrosion resistance, and budget considerations.
What Factors should be Considered when Selecting a Ball Bearing for a Particular Application?
Selecting the right ball bearing for a specific application involves careful consideration of various factors to ensure optimal performance, longevity, and reliability. Here are the key factors that should be taken into account:
- Load Type and Magnitude:
Determine the type of load (radial, axial, or combined) and the magnitude of the load that the bearing will need to support. Choose a bearing with the appropriate load-carrying capacity to ensure reliable operation.
- Speed and Operating Conditions:
Consider the rotational speed of the application and the operating conditions, such as temperature, humidity, and exposure to contaminants. Different bearing types and materials are suited for varying speeds and environments.
- Accuracy and Precision:
For applications requiring high accuracy and precision, such as machine tool spindles or optical instruments, choose high-precision bearings that can maintain tight tolerances and minimize runout.
- Space Limitations:
If the application has limited space, choose miniature or compact ball bearings that can fit within the available dimensions without compromising performance.
- Thrust and Radial Loads:
Determine whether the application requires predominantly thrust or radial load support. Choose the appropriate type of ball bearing (thrust, radial, or angular contact) based on the primary load direction.
- Alignment and Misalignment:
If the application experiences misalignment between the shaft and housing, consider self-aligning ball bearings that can accommodate angular misalignment.
- Mounting and Installation:
Consider the ease of mounting and dismounting the bearing. Some applications may benefit from features like flanges or snap rings for secure installation.
- Lubrication and Maintenance:
Choose a bearing with appropriate lubrication options based on the application’s speed and temperature range. Consider whether seals or shields are necessary to protect the bearing from contaminants.
- Environmental Conditions:
Factor in the operating environment, including exposure to corrosive substances, chemicals, water, or dust. Choose materials and coatings that can withstand the specific environmental challenges.
- Bearing Material:
Select a bearing material that suits the application’s requirements. Common materials include stainless steel for corrosion resistance and high-carbon chrome steel for general applications.
- Bearing Arrangement:
Consider whether a single-row, double-row, or multiple bearings in a specific arrangement are needed to accommodate the loads and moments present in the application.
By carefully evaluating these factors, engineers and designers can choose the most suitable ball bearing that aligns with the specific demands of the application, ensuring optimal performance, durability, and overall operational efficiency.
editor by CX 2024-05-09
China Professional T1260W Thrust Ball Roller Bearing T169/T176/T177/T1775/T177A/T1921/T182/T1920/T189/T188/T1880/T194 wholesaler
Product Description
T202 high quality Thrust roller bearing 51.054×93.269×26.975 mm
Bearing No. | Main Dimension | ||
d (mm) | D (mm) | T (mm) | |
T130 | 27.102 | 66.675 | 19.446 |
T126 | 32.004 | 55.562 | 15.875 |
T128 | 32.004 | 66.675 | 18.654 |
T127 | 32.004 | 66.675 | 19.446 |
T138 | 35.179 | 59.4 | 15.875 |
T136 | 35.179 | 66.675 | 18.654 |
T138 | 35.179 | 66.675 | 19.446 |
T144 | 36.754 | 66.675 | 19.446 |
T152 | 38.354 | 72.619 | 20.368 |
T151 | 38.354 | 72.619 | 21.433 |
T157 | 39.954 | 72.619 | 21.433 |
T178 | 40.386 | 73 | 19 |
T163 | 41.529 | 72.619 | 21.433 |
T169 | 43.104 | 82.956 | 23.812 |
T176 | 44.704 | 82.956 | 23.812 |
T177 | 45 | 73 | 20 |
T1775 | 45 | 74.5 | 20.221 |
T177A | 45.484 | 73 | 20 |
T1921 | 46.279 | 80.01 | 15.977 |
T182 | 46.279 | 82.956 | 23.812 |
T1920 | 46.279 | 85.471 | 15.383 |
T189 | 47.879 | 82.956 | 23.02 |
T188 | 47.879 | 82.956 | 23.812 |
T1880 | 47.879 | 83.21 | 23.546 |
T194 | 49.454 | 93.269 | 26.975 |
T201 | 51.054 | 93.269 | 26.187 |
T202 | 51.054 | 93.269 | 26.975 |
T209 | 52.629 | 93.269 | 26.87 |
T208 | 52.629 | 93.269 | 26.975 |
T252 | 63.754 | 111.125 | 25.796 |
T251 | 63.754 | 111.125 | 26.988 |
Bearing No. | Dimension/mm | Weight/kg |
25TAG001 | 45×25×15.8 | 0.13 |
25TG11C | 43.5×25×11.8 | 0.11 |
25TAG12 | 48.7×25×15.8 | 0.124 |
28TAG12 | 51.6×28×15.8 | 0.135 |
28TAG12A | 51.6×28×15.8 | 0.14 |
30TAG001A | 51.6×30×17 | 0.132 |
30TAG12P×1 | 57×32.1×17 | 0.172 |
35TAG12 | 64×35×5×19 | 0.25 |
40TAG12 | 54×30.1×17 | 0.277 |
47TAG001A | 78×47×23 | 0.394 |
50TAG001A | 80×50×18.8 | 0.31 |
F50-4 | 75.5×50.2×19 | 0.269 |
TO631VP×1 | 51.4×28.2×16 | 0.133 |
T-28S-1 | 53×28.1×16.4 | 0.14 |
T407 2RS | 72.5×40×21 | 0.304 |
T508 2RS | 82×50.2×19 | 0.344 |
TAG45-1 | 72×45.2×15 | 0.207 |
Y25-5B | 45×25×13.8 | 0.1 |
Y30-1AB | 51.6×30×13.8 | 0.12 |
Packaging & Delivery: | |
Packaging Details | Standard exporting packing or according to the customer’s requirements |
Package Type: | A. Plastic tubes Pack + Carton + Wooden Pallet |
B. Roll Pack + Carton + Wooden Pallet | |
C. Individual Box +Plastic bag+ Carton + Wooden Palle |
Basic Bearing No. | Main Dimension | ||
d (mm) | D (mm) | T (mm) | |
T63 | 16.129 | 41.275 | 12.7 |
T77 | 19.304 | 41.275 | 12.7 |
T76 | 19.304 | 41.275 | 13.487 |
T86 | 20.256 | 39.688 | 14.288 |
T82 | 20.879 | 41.275 | 13.487 |
T83 | 20.879 | 42.164 | 13.487 |
T88 | 22.479 | 48.571 | 15.088 |
T89 | 22.479 | 48.571 | 15.875 |
T93 | 24.054 | 44.958 | 13.487 |
T94 | 24.054 | 48.571 | 15.088 |
T95 | 24.103 | 50.8 | 15.875 |
T101 | 25.654 | 50.8 | 15.875 |
T104 | 26.289 | 50.8 | 15.875 |
T107 | 27.229 | 50.8 | 15.875 |
T110 | 28.829 | 53.188 | 15.875 |
T113 | 28.829 | 55.562 | 15.875 |
T120 | 30.416 | 54.745 | 11.43 |
T119 | 30.416 | 55.562 | 15.875 |
T121 | 30.716 | 55.562 | 15.875 |
T126 | 32.004 | 55.562 | 15.875 |
T139 | 35.179 | 58.739 | 15.875 |
T142 | 35.179 | 62.708 | 19.431 |
T149 | 38.302 | 55.883 | 19.431 |
T158 | 40.234 | 65.883 | 19.431 |
T1760 | 44.623 | 76.2 | 10.922 |
T199 | 51.054 | 74.612 | 15.875 |
T302 | 76.454 | 133.35 | 34.925 |
T309 | 78.583 | 102.395 | 15.875 |
T387 | 98.425 | 127 | 17.462 |
T484 | 123.012 | 152.4 | 17.462 |
T581 | 147.638 | 177 | 17.462 |
T130 | 27.102 | 66.675 | 19.446 |
T1260 | 32.004 | 55.562 | 15.875 |
T128 | 32.004 | 66.675 | 18.654 |
T127 | 32.004 | 66.675 | 19.446 |
T1380 | 35.179 | 59.4 | 15.875 |
T136 | 35.179 | 66.675 | 18.654 |
T138 | 35.179 | 66.675 | 19.446 |
T144 | 36.754 | 66.675 | 19.446 |
T152 | 38.354 | 72.619 | 20.368 |
T151 | 38.354 | 72.619 | 21.433 |
T157 | 39.954 | 72.619 | 21.433 |
T178 | 40.386 | 73 | 19 |
T163 | 41.529 | 72.619 | 21.433 |
T169 | 43.104 | 82.956 | 23.812 |
T176 | 44.704 | 82.956 | 23.812 |
T177 | 45 | 73 | 20 |
T1775 | 45 | 74.5 | 20.221 |
T177A | 45.484 | 73 | 20 |
T1921 | 46.279 | 80.01 | 15.977 |
T182 | 46.279 | 82.956 | 23.812 |
T1920 | 46.279 | 85.471 | 15.383 |
T189 | 47.879 | 82.956 | 23.02 |
T188 | 47.879 | 82.956 | 23.812 |
T1880 | 47.879 | 83.21 | 23.546 |
T194 | 49.454 | 93.269 | 26.975 |
T201 | 51.054 | 93.269 | 26.187 |
T202 | 51.054 | 93.269 | 26.975 |
T209 | 52.629 | 93.269 | 26.87 |
T208 | 52.629 | 93.269 | 26.975 |
T252 | 63.754 | 111.125 | 25.796 |
T251 | 63.754 | 111.125 | 26.988 |
Lead Time : | ||
Quantity(Pieces) | 1 – 300 | >300 |
Est. Time(days) | 2 | To be negotiated |
As a professional supplier with 10 years experience, we can supply wide range of clutch release bearing for trucks, buses and tractors. Our aim is to bring very high quality products and one-stop service for all the customers worldwide.
If you are looking for any clutch release bearing, just please let us know OEM part number or send us photos, we will give you reply within 24 hours.
*Advantage
SOLUTION
– At the beginning, we will have a communication with our customers on their demand, then our engineers will work out an optimum solution based on the customers’ demand and condition.
QUALITY CONTROL (Q/C)
– In accordance with ISO standards, we have professional Q/C staff, precision testing instruments and internal inspection system, the quality control is implemented in every process from material receiving to products packaging to ensure our bearings quality.
PACKAGE
– Standardized export packing and environment-protected packing material are used for our bearings, the custom boxes, labels, barcodes etc. can also be provided according to our customer’s request.
LOGISTIC
– Normally, our bearings will be sent to the customers by CZPT transportation due to its heavy weight, airfreight, express is also available if our customers need.
WARRANTY
– We warrant our bearings to be free from defects in material and workmanship for a 12 months period from the shipping date, this warranty is voided by non-recommended use, improper installation or physical damage.
*FAQ
Q: What’s your after-sales service and warranty?
A: We promise to bear the following responsibility when defective product is found:
1.12 months warranty from the first day of receiving goods;
2.Replacements would be sent with goods of your next order;
3.Refund for defective products if customers require.
Q: Do you accept ODM&OEM orders?
A: Yes, we provide ODM&OEM services to worldwide customers, we are CZPT to customize housings in different styles, and sizes in different brands, we also customize circuit board & packaging box as per your requirements.
Q: What’s the MOQ?
A: MOQ is 10pcs for standardized products; for customized products, MOQ should be negotiated in advance. There is no MOQ for sample orders.
Q: How long is the lead time?
A: The lead time for sample orders is 3-5 days, for bulk orders is 5-15 days.
Q: How to place orders?
A: 1. Email us the model, brand and quantity, consignee information, shipping way and payment terms;
2.Proforma Invoice made and sent to you;
3.Complete Payment after confirming the PI;
4.Confirm Payment and arrange production.
Part Number | Oil Holes in Retainer | d – Bore Diameter | D – Bearing O.D. | T – Bearing Width |
T63 | No | 16.129 mm | 41.275 mm | 12.7 mm |
T63W | Yes | 16.129 mm | 41.275 mm | 12.7 mm |
T77 | No | 19.304 mm | 41.275 mm | 12.7 mm |
T77W | Yes | 19.304 mm | 41.275 mm | 12.7 mm |
T76 | No | 19.304 mm | 41.275 mm | 13.487 mm |
T76W | Yes | 19.304 mm | 41.275 mm | 13.487 mm |
T86 | No | 20.257 mm | 39.688 mm | 14.288 mm |
T82 | No | 20.879 mm | 41.275 mm | 13.487 mm |
T82W | Yes | 20.879 mm | 41.275 mm | 13.487 mm |
T88 | No | 22.479 mm | 48.571 mm | 15.088 mm |
T88W | Yes | 22.479 mm | 48.571 mm | 15.088 mm |
T89 | No | 22.479 mm | 48.571 mm | 15.875 mm |
T92 | No | 23.825 mm | 44.958 mm | 13.487 mm |
T93 | No | 24.054 mm | 44.958 mm | 13.487 mm |
T94 | No | 24.054 mm | 48.571 mm | 15.088 mm |
T94W | Yes | 24.054 mm | 48.571 mm | 15.088 mm |
T95 | No | 24.13 mm | 50.8 mm | 15.875 mm |
T95W | Yes | 24.13 mm | 50.8 mm | 15.875 mm |
T101 | No | 25.654 mm | 50.8 mm | 15.875 mm |
T101W | Yes | 25.654 mm | 50.8 mm | 15.875 mm |
T105 | No | 25.654 mm | 50.8 mm | 15.875 mm |
T102 | No | 25.654 mm | 50.8 mm | 16.916 mm |
T102R | No | 25.654 mm | 50.8 mm | 16.916 mm |
T114 | No | 25.654 mm | 55.562 mm | 15.875 mm |
T114W | Yes | 25.654 mm | 55.562 mm | 15.875 mm |
T104 | No | 26.289 mm | 50.8 mm | 15.875 mm |
T104W | Yes | 26.289 mm | 50.8 mm | 15.875 mm |
T107 | No | 27.299 mm | 50.8 mm | 15.875 mm |
T114X | No | 28.829 mm | 50.8 mm | 15.875 mm |
T110 | No | 28.829 mm | 53.188 mm | 15.875 mm |
T110W | Yes | 28.829 mm | 53.188 mm | 15.875 mm |
T113 | No | 28.829 mm | 55.562 mm | 15.875 mm |
T113W | Yes | 28.829 mm | 55.562 mm | 15.875 mm |
T113X | No | 28.829 mm | 55.562 mm | 15.875 mm |
T120 | No | 30.416 mm | 54.745 mm | 11.43 mm |
T119 | No | 30.416 mm | 55.562 mm | 15.875 mm |
T119W | Yes | 30.416 mm | 55.562 mm | 15.875 mm |
T121 | No | 30.716 mm | 55.562 mm | 15.875 mm |
T126 | No | 32.004 mm | 55.562 mm | 15.875 mm |
T126W | Yes | 32.004 mm | 55.562 mm | 15.875 mm |
T126A | No | 32.004 mm | 55.562 mm | 15.875 mm |
T126AW | Yes | 32.004 mm | 55.562 mm | 15.875 mm |
T1370 | No | 35.02 mm | 55.562 mm | 15.875 mm |
T139 | No | 35.179 mm | 58.738 mm | 15.875 mm |
T139W | Yes | 35.179 mm | 58.738 mm | 15.875 mm |
T142 | No | 35.179 mm | 62.708 mm | 19.431 mm |
T142W | Yes | 35.179 mm | 62.708 mm | 19.431 mm |
T149 | No | 38.303 mm | 65.883 mm | 19.431 mm |
T149W | Yes | 38.303 mm | 65.883 mm | 19.431 mm |
T158 | No | 40.234 mm | 65.883 mm | 19.431 mm |
T1760 | No | 44.623 mm | 76.200 mm | 10.922 mm |
T199 | No | 51.054 mm | 74.612 mm | 15.875 mm |
T199W | Yes | 51.054 mm | 74.612 mm | 15.875 mm |
T309 | No | 78.583 mm | 102.395 mm | 15.875 mm |
T387 | No | 96.425 mm | 127 mm | 17.463 mm |
T387W | Yes | 96.425 mm | 127 mm | 17.463 mm |
T484 | No | 123.012 mm | 152.4 mm | 17.463 mm |
T581 | No | 147.638 mm | 177.8 mm | 17.463 mm |
T130 | No | 27.102 mm | 66.675 mm | 19.446 mm |
T1260 | No | 32.004 mm | 55.562 mm | 15.875 mm |
T1260W | Yes | 32.004 mm | 55.562 mm | 15.875 mm |
T128 | No | 32.004 mm | 66.675 mm | 18.654 mm |
T127 | No | 32.004 mm | 66.675 mm | 19.446 mm |
T127W | Yes | 32.004 mm | 66.675 mm | 19.446 mm |
T1380 | No | 35.179 mm | 59.400 mm | 15.875 mm |
T1381 | No | 35.179 mm | 59.475 mm | 15.875 mm |
T136 | No | 35.179 mm | 66.675 mm | 18.654 mm |
T138 | No | 35.179 mm | 66.675 mm | 19.446 mm |
T138W | Yes | 35.179 mm | 66.675 mm | 19.446 mm |
T138XS | No | 35.179 mm | 66.675 mm | 19.446 mm |
T144 | No | 36.754 mm | 66.675 mm | 19.446 mm |
T144W | Yes | 36.754 mm | 66.675 mm | 19.446 mm |
T144XA | No | 36.754 mm | 66.675 mm | 19.446 mm |
T152 | No | 38.354 mm | 72.619 mm | 20.638 mm |
T151 | No | 38.354 mm | 72.619 mm | 21.433 mm |
T151W | Yes | 38.354 mm | 72.619 mm | 21.433 mm |
T157 | No | 39.954 mm | 72.619 mm | 21.433 mm |
T157W | Yes | 39.954 mm | 72.619 mm | 21.433 mm |
T178 | No | 39.954 mm | 73.000 mm | 19.000 mm |
T163 | No | 41.529 mm | 72.619 mm | 21.433 mm |
T163W | Yes | 41.529 mm | 72.619 mm | 21.433 mm |
T163X | No | 41.529 mm | 72.619 mm | 21.433 mm |
T163XW | Yes | 41.529 mm | 72.619 mm | 21.433 mm |
T169 | No | 43.104 mm | 82.956 mm | 23.812 mm |
T169W | Yes | 43.104 mm | 82.956 mm | 23.812 mm |
T176 | No | 44.704 mm | 82.956 mm | 23.812 mm |
T176W | Yes | 44.704 mm | 82.956 mm | 23.812 mm |
T177 | No | 45.000 mm | 73.000 mm | 20.000 mm |
T177XA | No | 45.000 mm | 73.127 mm | 20.000 mm |
T177S | No | 45.000 mm | 74.500 mm | 20.221 mm |
T177A | No | 45.484 mm | 73.000 mm | 20.000 mm |
T1921 | No | 46.279 mm | 80.571 mm | 15.977 mm |
T182 | No | 46.279 mm | 82.956 mm | 23.812 mm |
T182W | Yes | 46.279 mm | 82.956 mm | 23.812 mm |
T189 | No | 47.879 mm | 82.956 mm | 23.571 mm |
T189W | Yes | 47.879 mm | 82.956 mm | 23.571 mm |
T188 | No | 47.879 mm | 82.956 mm | 23.812 mm |
T188W | Yes | 47.879 mm | 82.956 mm | 23.812 mm |
T190 | No | 47.879 mm | 83.083 mm | 23.571 mm |
T1910 | No | 49.000 mm | 85.471 mm | 16.383 mm |
T1920 | No | 49.000 mm | 85.471 mm | 16.383 mm |
T1930 | No | 49.000 mm | 85.471 mm | 16.383 mm |
T193 | No | 49.454 mm | 93.269 mm | 26.187 mm |
T193W | Yes | 49.454 mm | 93.269 mm | 26.187 mm |
T194 | No | 49.454 mm | 93.269 mm | 26.975 mm |
T194W | Yes | 49.454 mm | 93.269 mm | 26.975 mm |
T195 | No | 49.467 mm | 93.269 mm | 26.213 mm |
T201 | No | 51.054 mm | 93.269 mm | 26.187 mm |
T201W | Yes | 51.054 mm | 93.269 mm | 26.187 mm |
T202 | No | 51.054 mm | 93.269 mm | 26.975 mm |
T202W | Yes | 51.054 mm | 93.269 mm | 26.975 mm |
T209 | No | 52.629 mm | 93.269 mm | 26.187 mm |
T209W | Yes | 52.629 mm | 93.269 mm | 26.187 mm |
T208 | No | 52.629 mm | 93.269 mm | 26.975 mm |
T208W | Yes | 52.629 mm | 93.269 mm | 26.975 mm |
T252 | No | 63.754 mm | 111.125 mm | 25.796 mm |
T252W | Yes | 63.754 mm | 111.125 mm | 25.796 mm |
T251 | No | 63.754 mm | 111.125 mm | 26.988 mm |
T251W | Yes | 63.754 mm | 111.125 mm | 26.988 mm |
T301 | No | 76.454 mm | 133.350 mm | 33.338 mm |
T301W | Yes | 76.454 mm | 133.350 mm | 33.338 mm |
T302 | No | 76.454 mm | 133.350 mm | 34.925 mm |
T302W | Yes | 76.454 mm | 133.350 mm | 34.925 mm |
T350 | No | 88.9 mm | 133.350 mm | 33.335 mm |
T4571 | No | 102.108 mm | 179.619 mm | 31.750 mm |
T402 | No | 102.108 mm | 179.619 mm | 44.450 mm |
T402W | Yes | 102.108 mm | 179.619 mm | 44.450 mm |
T600 | No | 152.400 mm | 241.300 mm | 76.2 mm |
T600W | Yes | 152.400 mm | 241.300 mm | 76.2 mm |
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Contact Angle: | 45° |
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Aligning: | Aligning Bearing |
Separated: | Separated |
Samples: |
US$ 1/Set
1 Set(Min.Order) | Order Sample high quality ,low noise
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Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there Specific Maintenance Practices to Ensure the Longevity of Ball Bearings?
Maintaining ball bearings is essential to ensure their longevity, reliable performance, and prevent premature failure. Proper maintenance practices can extend the lifespan of ball bearings and the equipment they are used in. Here are specific maintenance practices to consider:
- Regular Lubrication:
Implement a regular lubrication schedule using the appropriate lubricant for the application. Lubrication reduces friction, prevents wear, and helps dissipate heat. Follow manufacturer guidelines for lubricant type, quantity, and frequency.
- Clean Environment:
Keep the operating environment clean and free from contaminants. Dust, dirt, and debris can infiltrate bearings and cause damage. Use seals or shields to protect bearings from contaminants, especially in harsh environments.
- Proper Installation:
Ensure correct installation of bearings using proper tools and techniques. Improper installation can lead to misalignment, uneven load distribution, and premature wear. Follow manufacturer recommendations for installation procedures.
- Regular Inspections:
Perform routine visual inspections to check for signs of wear, damage, or contamination. Regular inspections can help identify issues early and prevent further damage. Pay attention to noise, vibration, and temperature changes.
- Temperature Monitoring:
Monitor bearing temperatures during operation using infrared thermometers or sensors. Abnormal temperature increases can indicate inadequate lubrication, misalignment, or other problems.
- Correct Handling:
Handle bearings with care to prevent damage during storage, transportation, and installation. Avoid dropping or subjecting them to impacts that can affect their internal components.
- Bearing Removal and Replacement:
Follow proper procedures when removing and replacing bearings. Use appropriate tools and techniques to avoid damage to the bearing or the surrounding components.
- Alignment Maintenance:
Maintain proper shaft and housing alignment to prevent excessive loads and wear on the bearing. Misalignment can lead to increased stress and premature failure.
- Training and Education:
Provide training to operators and maintenance personnel on proper bearing maintenance and handling practices. Educated personnel are more likely to identify issues and perform maintenance correctly.
- Documented Records:
Keep records of maintenance activities, inspections, lubrication schedules, and any issues encountered. This documentation helps track the bearing’s performance over time and informs future maintenance decisions.
By implementing these maintenance practices, you can ensure the longevity of ball bearings, minimize downtime, reduce operational costs, and maintain the reliability of the equipment they are a part of.
What are the Differences between Deep Groove Ball Bearings and Angular Contact Ball Bearings?
Deep groove ball bearings and angular contact ball bearings are two common types of ball bearings, each designed for specific applications and load conditions. Here are the key differences between these two types of bearings:
- Design and Geometry:
Deep Groove Ball Bearings:
Deep groove ball bearings have a simple design with a single row of balls that run along deep raceways in both the inner and outer rings. The rings are usually symmetrical and non-separable, resulting in a balanced load distribution.
Angular Contact Ball Bearings:
Angular contact ball bearings have a more complex design with two rows of balls, oriented at an angle to the bearing’s axis. This arrangement allows for the transmission of both radial and axial loads, making them suitable for combined loads and applications requiring high precision.
- Load Carrying Capacity:
Deep Groove Ball Bearings:
Deep groove ball bearings are primarily designed to carry radial loads. They can handle axial loads in both directions, but their axial load-carrying capacity is generally lower compared to angular contact ball bearings.
Angular Contact Ball Bearings:
Angular contact ball bearings are specifically designed to handle both radial and axial loads. The contact angle between the rows of balls determines the bearings’ axial load-carrying capacity. They can handle higher axial loads and are commonly used in applications with thrust loads.
- Contact Angle:
Deep Groove Ball Bearings:
Deep groove ball bearings have no defined contact angle, as the balls move in a deep groove along the raceways. They are primarily designed for radial loads.
Angular Contact Ball Bearings:
Angular contact ball bearings have a specified contact angle between the rows of balls. This contact angle allows them to carry both radial and axial loads and is crucial for their ability to handle combined loads.
- Applications:
Deep Groove Ball Bearings:
Deep groove ball bearings are commonly used in applications that primarily require radial loads, such as electric motors, pumps, and conveyor systems. They are also suitable for high-speed operation.
Angular Contact Ball Bearings:
Angular contact ball bearings are used in applications where both radial and axial loads are present, such as in machine tools, automotive wheel hubs, and aerospace components. They are especially useful for applications that require precise axial positioning and handling of thrust loads.
- Limitations:
Deep Groove Ball Bearings:
Deep groove ball bearings are not as suitable for handling significant axial loads and may experience skidding under certain conditions due to their deep raceways.
Angular Contact Ball Bearings:
Angular contact ball bearings can experience increased heat generation and wear at higher speeds due to the contact angle of the balls.
In summary, the design, load-carrying capacity, contact angle, and applications differ between deep groove ball bearings and angular contact ball bearings. Choosing the appropriate type depends on the specific load conditions and requirements of the application.
How do Ball Bearings Differ from Other Types of Bearings like Roller Bearings?
Ball bearings and roller bearings are two common types of rolling-element bearings, each with distinct designs and characteristics. Here’s a comparison of ball bearings and roller bearings:
- Design:
Ball Bearings: Ball bearings use spherical balls to separate and reduce friction between the bearing’s inner and outer rings. The balls enable rolling motion and smooth contact, minimizing friction.
Roller Bearings: Roller bearings, as the name suggests, use cylindrical or tapered rollers instead of balls. These rollers have larger contact areas, distributing loads over a broader surface.
- Friction and Efficiency:
Ball Bearings: Due to the point contact between the balls and the rings, ball bearings have lower friction and are more efficient at high speeds.
Roller Bearings: Roller bearings have a larger contact area, resulting in slightly higher friction compared to ball bearings. They are more suitable for heavy-load applications where efficiency is prioritized over high speeds.
- Load Capacity:
Ball Bearings: Ball bearings excel at handling light to moderate loads in both radial and axial directions. They are commonly used in applications where smooth rotation and low friction are important.
Roller Bearings: Roller bearings have a higher load-carrying capacity than ball bearings. They can support heavier radial and axial loads and are preferred for applications with significant loads or impact forces.
- Variability:
Ball Bearings: Ball bearings come in various designs, including deep groove, angular contact, and thrust ball bearings, each suitable for different applications.
Roller Bearings: Roller bearings have diverse types, including cylindrical, spherical, tapered, and needle roller bearings, each optimized for specific load and motion requirements.
- Speed Capability:
Ball Bearings: The reduced friction in ball bearings makes them suitable for high-speed applications, such as electric motors and precision machinery.
Roller Bearings: Roller bearings can handle higher loads but are generally better suited for moderate to low speeds due to slightly higher friction.
- Applications:
Ball Bearings: Ball bearings are used in applications where smooth motion, low friction, and moderate loads are essential, such as electric fans, bicycles, and some automotive components.
Roller Bearings: Roller bearings find applications in heavy machinery, construction equipment, automotive transmissions, and conveyor systems, where heavier loads and durability are crucial.
In summary, ball bearings and roller bearings differ in their design, friction characteristics, load capacities, speed capabilities, and applications. The choice between them depends on the specific requirements of the machinery and the type of loads and forces involved.
editor by CX 2024-05-06
China Good quality 03b380m 03b400m 03b1500 03bcp380mm 03bcpn400mm Ex Gr Heavy Duty Bearing Cooper Split Bearing Tapered Roller Bearing Thrust Ball Bearing bearing distributors
Product Description
COMPANY PROFILE
CZPT Hydraulics ZheJiang Co., Ltd.is a scientific and professional bearing producing enterprise, gathering R&D, producing and sales as 1 integration.mainly operating on non-standard, special andgeneral bearings.
The company is especially focusing on the research and manufacture of general high-tech production with the 20 years R&D experience, professional R&D staff and advanced equipment, of which 8 sets are imported equipment and 40 sets are high-precision processing equipment. it has invested for building a modern workshop, including 1 Bainite heat processing workshop of world advanced level, 1 machine processing workshop, 2 moder thermostatic &no-dust roller grinders, assembly workshop, physical-chemical testing center, heating laboratory and moder-managed warehouse. Depending on the markets in China and abroad, the company puts an active attitude upon products R&D, resulting a healthy circulation of 1 development generation, 1 reserve generation, and 1 producion generation. The enterprise enlarges the R&D investment, creates own brand, and strives to increase the exporting products of high-tech & high value-added, gains the honorable sales result and grows into 1 of the largest R&D enterprise in China of non-standard bearing and special bearing.
The advanced technology, outstanding quaity and considerable service after sales with enthusiasm make us get the rapid development in quite short time of years, and now it becomes the largest developing and producing enterprise in Asia of concrete carrier truck, speed-reducing machine,mine-digging machine, hydraulic pump spindle bearing and crecent bearing. With the continuing and wholly new developing theory of Technology is the motivation and quality is the life, We are not only pursuing the leading position in China, but also determined to march into the worldwide bearing area during it developing process, The products are mainly applied on the industries of mine, metalurgy, engineering, machineny, machine tool,electronic machine and so on, The products have gained the excllent sales resul in the markets of Europe, Southeast Asia, Middle East and so on in a dozen of countries and areas.
COMPANY ENVIREMENT
PRODUCT LIST
01/01E SERIES | 02/02E SERIES | ||||||
Number | Shaft Diameter (inch) |
Number | Shaft Diameter (inch) |
Number | Shaft Diameter (inch) |
Number | Shaft Diameter (inch) |
01B103 EX/GR | 1 3-16″ | 01B500 EX/GR | 5″ | 02B115 EX/GR | 1 15/16″ | 02EB607 EX/GR | 6 7/16″ |
01B104 EX/GR | 1 1/4″ | 01B503 EX/GR | 5 3/16″ | 02B200 EX/GR | 2″ | 02EB608 EX/GR | 6 1/2″ |
01B107EX/GR | 1 7/16″ | 01B507 EX/GR | 5 7/16″ 394 | 02B203 EX/GR | 2 3/16″ | 02EB615 EX/GR | 6 15/16″ |
01B108EX/GR | 1 1/2″ | 01B508 EX/GR | 5 1/2″ | 02B204 EX/GR | 2 1/4″ | 02EB700 EX/GR | 7″ |
01EB111EX/GR | 1 11/16″ | 01B515 EX/GR | 5 15/16″ | 02B207 EX/GR | 2 7/16″ | 02EB715 EX/GR | 7 15/16″ |
01EB112EX/GR | 1 3/4″ | 01B600 EX/GR | 6″ | 02B208 EX/GR | 2 1/2″ | 02EB800 EX/GR | 8″ |
01EB115EX/GR | 1 15/16″ | 01EB607 EX/GR | 6 7/16″ | 02B211 EX/GR | 2 11/16″ | 02EB900 EX/GR | 9″ |
01EB200EX/GR | 2″ | 01EB608 EX/GR | 6 1/2″ | 02B212 EX/GR | 2 3/4″ | 02EB1000 EX/GR | 10″ |
01EB203EX/GR | 2 3/16″ | 01B615 EX/GR | 6 15/16″ | 02B215 EX/GR | 2 15/16″ | 02EB1100 EX/GR | 11″ |
01EB204EX/GR | 2 1/4″ | 01B700 EX/GR | 7″ | 02B300 EX/GR | 3″ | 02EB1200 EX/GR | 12″ |
01EB207EX/GR | 2 7/16″ | 01EB715 EX/GR | 7 15/16″ | 02B303 EX/GR | 3 3/16″ | 02B1300 EX/GR | 13″ |
01EB208EX/GR | 2 1/2″ | 01EB800 EX/GR | 8″ | 02B304 EX/GR | 3 1/4″ | 02B1400 EX/GR | 14″ |
01EB211EX/GR | 2 11/16″ | 01EB900 EX/GR | 9″ | 02B307 EX/GR | 3 7/16″ | 02B1500 EX/GR | 15″ |
01EB212EX/GR | 2 3/4″ | 01EB1000 EX/GR | 10″ | 02B308 EX/GR | 3 1/2″ | 02B1600 EX/GR | 16″ |
01EB215EX/GR | 2 15/16″ | 01EB1100 EX/GR | 11″ | 02B311 EX/GR | 3 11/16″ | 02B1700 EX/GR | 17″ |
01EB300EX/GR | 3″ | 01EB1200 EX/GR | 12″ | 02B312 EX/GR | 3 3/4″ | 02B1800 EX/GR | 18″ |
01EB303EX/GR | 3 3/16″ | 01B1300 EX/GR | 13″ | 02B315 EX/GR | 3 15/16″ | 02B1900 EX/GR | 19″ |
01EB304EX/GR | 3 1/4″ | 01B1400 EX/GR | 14″ | 02B400 EX/GR | 4″ | 02B2000 EX/GR | 20″ |
01EB307EX/GR | 3 7/16″ | 01B1500 EX/GR | 15″ | 02B403 EX/GR | 4 3/16″ | 02B2100 EX/GR | 21″ |
01EB308EX/GR | 3 1/2″ | 01B1600 EX/GR | 16″ | 02B407 EX/GR | 4 7/16″ | 02B2200 EX/GR | 22″ |
01EB311EX/GR | 3 11/16″ | 01B1700 EX/GR | 17″ | 02B408 EX/GR | 4 1/2″ | 02B2300 EX/GR | 23″ |
01EB312EX/GR | 3 3/4″ | 01B1800 EX/GR | 18″ | 02B415 EX/GR | 4 15/16″ | 02B2400 EX/GR | 24″ |
01EB315EX/GR | 3 15/16″ | 01B1900 EX/GR | 19″ | 02B500 EX/GR | 5″ | ||
01EB400EX/GR | 4″ | 01B2000 EX/GR | 20″ | 02B503 EX/GR | 5 3/16″ | ||
01EB403EX/GR | 4 3/16″ | 01B2100 EX/GR | 21″ | 02B507 EX/GR | 5 7/16″ | ||
01EB407EX/GR | 4 7/16″ | 01B2200 EX/GR | 22″ | 02B508 EX/GR | 5 1/2″ | ||
01B408 EX/GR | 4 1/2″ | 01B2300 EX/GR | 23″ | 02B515 EX/GR | 5 15/16″ | ||
01B415 EX/GR | 4 15/16″ | 01B2400 EX/GR | 24″ | 02B600 EX/GR | 6″ | ||
100 SERIES | 03E SERIES | Reminder | |||||
Number | Shaft Diameter (inch) |
Number | Shaft Diameter (inch) |
Number | Shaft Diameter (inch) |
Add ‘EX’ or ‘GR’ to reference for expansion or fixed type.
respectively,e.g:Bearing:03 B 280M EX or 03 B 1100 EX. Cartridge:03 C 280M EX or 03 C 83 EX. |
|
100 B 215EX/GR | 2 15/16″ | 03B315 EX/GR | 3 15/16″ | 03B800 EX/GR | 8″ | ||
100 B 300EX/GR | 3″ | 03B400 EX/GR | 4″ | 03B900 EX/GR | 9″ | ||
100 B 307EX/GR | 3 7/16″ | 03B407 EX/GR | 4 7/16″ | 03B1000 EX/GR | 10″ | ||
100 B 315EX/GR | 3 15/16″ | 03B408 EX/GR | 4 1/2″ | 03EB1100 EX/GR | 11″ | ||
100 B 400EX/GR | 4″ | 03B415 EX/GR | 4 15/16″ | 03B1200 EX/GR | 12″ | ||
100 B 407EX/GR | 4 7/16″ | 03B500 EX/GR | 5″ | 03B1300 EX/GR | 13″ | ||
100 B 408EX/GR | 4 1/2″ | 03B507 EX/GR | 5 7/16″ | 03EB1400 EX/GR | 14″ | ||
100 B 415EX/GR | 4 15/16″ | 03B508 EX/GR | 5 1/2″ | 03B1500 EX/GR | 15″ | ||
100 B 500EX/GR | 5″ | 03B515 EX/GR | 5 15/16″ | 03EB1700 EX/GR | 17″ | ||
100 B 507EX/GR | 5 7/16″ | 03B600 EX/GR | 6″ | 03EB1800 EX/GR | 18″ | ||
100 B 508EX/GR | 5 1/2″ | 03B607 EX/GR | 6 7/16″ | 03B2000 EX/GR | 20″ | ||
100 B 515EX/GR | 5 15/16″ | 03B608 EX/GR | 6 1/2″ | 03EB2200 EX/GR | 22″ | ||
100 B 600EX/GR | 6″ | 03B615 EX/GR | 6 15/16″ | 03EB2300 EX/GR | 23″ | ||
100 B 715EX/GR | 7 15/16″ | 03B700 EX/GR | 7″ | ||||
100 B 800EX/GR | 8″ | 03B715 EX/GR | 7 15/16″ |
Chinese model | |||
01B O1EB | |||
01B35M EX GR | 01B115M EX GR | 01B220M EX GR | 01B1400-360M EX GR |
01B40M EX GR | 01B120M EX GR | 01B230M EX GR | 01B360M EX GR |
01EB45M EX GR | 01B125M EX GR | 01B240M EX GR | 01B380M EX GR |
01EB50M EX GR | 01B130M EX GR | 01B250M EX GR | 01B390M EX GR |
01EB55M EX GR | 01B135M EX GR | 01B1000-260M EX GR | 01B400M EX GR |
01EB60M EX GR | 01B140M EX GR | 01B260M EX GR | 01B420M EX GR |
01EB65M EX GR | 01B150M EX GR | 01B270M EX GR | 01B440M EX GR |
01EB70M EX GR | 01B155M EX GR | 01B275M EX GR | 01B3460M EX GR |
01EB75M EX GR | 01B600-160M EX GR | 01B280M EX GR | 01B480M EX GR |
01EB80M EX GR | 01B160M EX GR | 01B290M EX GR | 01B500M EX GR |
01EB85M EX GR | 01B608-170M EX GR | 01B300M EX GR | 01B530M EX GR |
01EB90M EX GR | 01B170M EX GR | 01B320M EX GR | 01B3560M EX GR |
01EB95M EX GR | 01B175M EX GR | 01B330M EX GR | 01B3580M EX GR |
01EB100M EX GR | 01B180M EX GR | 01B1300-340M EX GR | 01B3600M EX GR |
01EB105M EX GR | 01B190M EX GR | 01B340M EX GR | |
01B110M EX GR | 01B200M EX GR | 01B350M EX GR | |
02B 02EB | |||
02B50M EX GR | 02B125M EX GR | 02B220M EX GR | 02B400M EX GR |
02B60M EX GR | 02B130M EX GR | 02B230M EX GR | 02B420M EX GR |
02B65M EX GR | 02B140M EX GR | 02B240M EX GR | 02B440M EX GR |
02B70M EX GR | 02B145M EX GR | 02B250M EX GR | 02B460M EX GR |
02B75M EX GR | 02B150M EX GR | 02B260M EX GR | 02B480M EX GR |
02B80M EX GR | 02B155M EX GR | 02B280M EX GR | 02B500M EX GR |
02B85M EX GR | 02B600-160M EX GR | 02B300M EX GR | 02B530M EX GR |
02B90M EX GR | 02B160M EX GR | 02B320M EX GR | 02B560M EX GR |
02B100M EX GR | 02B170M EX GR | 02B330M EX GR | 02B580M EX GR |
02B105M EX GR | 02B175M EX GR | 02B340M EX GR | 02B600M EX GR |
02B110M EX GR | 02B180M EX GR | 02B350M EX GR | |
02B115M EX GR | 02B190M EX GR | 02B360M EX GR | |
02B120M EX GR | 02B200M EX GR | 02B380M EX GR | |
03B 03EB 03XB 03E | |||
03B100M EX GR | 03B190M EX GR | 03B290M EX GR | 03EB440M EX GR |
03B110M EX GR | 03EB600M EX GR | 03B300M EX GR | 03EB460M EX GR |
03B120M EX GR | 03B200M EX GR | 03B320M EX GR | 03XB460M EX GR |
03B130M EX GR | 03B220M EX GR | 03EB340M EX GR | 03XB480M EX GR |
03B140M EX GR | 03B240M EX GR | 03EB360M EX GR | 03B500M EX GR |
03B150M EX GR | 03B250M EX GR | 03XB360M EX GR | 03B530M EX GR |
03B160M EX GR | 03B260M EX GR | 03B380M EX GR | 03EB560M EX GR |
03B170M EX GR | 03XB280M EX GR | 03B400M EX GR | |
03B180M EX GR | 03EB280M EX GR | 03EB420M EX GR | |
100B | |||
100B75M EX GR | 100B100M EX GR | 100B120M EX GR | 100B140M EX GR |
100B85M EX GR | 100B110M EX GR | 100B130M EX GR | 100B140M EX GR |
PRODUCT OVERVIEW
HOUSING TYPES
INTERNAL STRUCTURE
COMPANY ADVANTANGES
FAQ
1. how can we guarantee quality?
Always final Inspection before shipment;
2.what can you buy from us?
Auto Bearing,Bearing Housing,Taper Roller Bearing,Casting,Hydraulic pump,Hydraulic parts,excavator parts and so on.
Ceep groove ball bearing/Self aligning ball bearing/Cylindrical roller bearing/Spherical roller bearing/ Angular contact ball bearing/Tapered roller bearing/ Thrust ball bearing/Thrust cylindrical roller bearing/Needle roller bearing
3. why should you buy from us not from other suppliers?
One stop bearing and mechanical customized parts,
Designed bearing,
Small quantity order available
Factory price offer
OEM ODM bearing service
4.What is the transportation?
lf small quantity,we suggest to send by express,such as DHL,UPS,TNT FEDEX flarge amount,by air or sea shipping.
5.Can we design packaging?
Except regular packing,and we can make customer’s own packing.
6.What’s your payment method?
We can accept LC, T/T, D/P, PayPal, Western Union, Small-amount payment, MoneyGram etc.
7.Can the company provide free samples?
We can provide samples for free. You only need to provide shipping.
8.Is the company a production factory or a trading company?
MKS company is a manufacturing enterprise focusing on bearings ,hydraulic pumps and hydraulic parts , produce and sales.
If you have any questions,Please contact us,We must be reply quickly.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Rolling Body: | Roller Bearings |
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The Number of Rows: | Single |
Outer Dimension: | Small and Medium-Sized (60-115mm) |
Material: | Bearing Steel |
Spherical: | Aligning Bearings |
Load Direction: | Radial Bearing |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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What are the Materials Typically Used in Manufacturing Ball Bearings and Their Advantages?
Ball bearings are manufactured using a variety of materials, each chosen for its specific properties and advantages in various applications. Here are some commonly used materials in ball bearing manufacturing and their respective benefits:
- High-Carbon Chrome Steel (AISI 52100):
This is the most common material used for ball bearing manufacturing. It offers excellent hardness, wear resistance, and fatigue strength. High-carbon chrome steel bearings are suitable for a wide range of applications, from industrial machinery to automotive components.
- Stainless Steel (AISI 440C, AISI 304, AISI 316):
Stainless steel bearings are corrosion-resistant and suitable for applications where moisture, chemicals, or exposure to harsh environments are concerns. AISI 440C offers high hardness and corrosion resistance, while AISI 304 and AISI 316 provide good corrosion resistance and are often used in food and medical industries.
- Ceramic:
Ceramic bearings use silicon nitride (Si3N4) or zirconia (ZrO2) balls. Ceramic materials offer high stiffness, low density, and excellent resistance to corrosion and heat. Ceramic bearings are commonly used in high-speed and high-temperature applications, such as in aerospace and racing industries.
- Plastic (Polyamide, PEEK):
Plastic bearings are lightweight and offer good corrosion resistance. Polyamide bearings are commonly used due to their low friction and wear properties. Polyether ether ketone (PEEK) bearings provide high-temperature resistance and are suitable for demanding environments.
- Bronze:
Bronze bearings are often used in applications where self-lubrication is required. Bronze has good thermal conductivity and wear resistance. Bearings made from bronze are commonly used in machinery requiring frequent starts and stops.
- Hybrid Bearings:
Hybrid bearings combine steel rings with ceramic balls. These bearings offer a balance between the advantages of both materials, such as improved stiffness and reduced weight. Hybrid bearings are used in applications where high speeds and low friction are essential.
- Specialty Alloys:
For specific applications, specialty alloys may be used to meet unique requirements. For example, bearings used in extreme temperatures or corrosive environments may be made from materials like titanium or hastelloy.
- Coated Bearings:
Bearings may also be coated with thin layers of materials like diamond-like carbon (DLC) or other coatings to enhance performance, reduce friction, and improve wear resistance.
The choice of material depends on factors such as application requirements, operating conditions, load, speed, and environmental factors. Selecting the right material is essential for ensuring optimal bearing performance, longevity, and reliability in diverse industries and applications.
What are the Differences between Deep Groove Ball Bearings and Angular Contact Ball Bearings?
Deep groove ball bearings and angular contact ball bearings are two common types of ball bearings, each designed for specific applications and load conditions. Here are the key differences between these two types of bearings:
- Design and Geometry:
Deep Groove Ball Bearings:
Deep groove ball bearings have a simple design with a single row of balls that run along deep raceways in both the inner and outer rings. The rings are usually symmetrical and non-separable, resulting in a balanced load distribution.
Angular Contact Ball Bearings:
Angular contact ball bearings have a more complex design with two rows of balls, oriented at an angle to the bearing’s axis. This arrangement allows for the transmission of both radial and axial loads, making them suitable for combined loads and applications requiring high precision.
- Load Carrying Capacity:
Deep Groove Ball Bearings:
Deep groove ball bearings are primarily designed to carry radial loads. They can handle axial loads in both directions, but their axial load-carrying capacity is generally lower compared to angular contact ball bearings.
Angular Contact Ball Bearings:
Angular contact ball bearings are specifically designed to handle both radial and axial loads. The contact angle between the rows of balls determines the bearings’ axial load-carrying capacity. They can handle higher axial loads and are commonly used in applications with thrust loads.
- Contact Angle:
Deep Groove Ball Bearings:
Deep groove ball bearings have no defined contact angle, as the balls move in a deep groove along the raceways. They are primarily designed for radial loads.
Angular Contact Ball Bearings:
Angular contact ball bearings have a specified contact angle between the rows of balls. This contact angle allows them to carry both radial and axial loads and is crucial for their ability to handle combined loads.
- Applications:
Deep Groove Ball Bearings:
Deep groove ball bearings are commonly used in applications that primarily require radial loads, such as electric motors, pumps, and conveyor systems. They are also suitable for high-speed operation.
Angular Contact Ball Bearings:
Angular contact ball bearings are used in applications where both radial and axial loads are present, such as in machine tools, automotive wheel hubs, and aerospace components. They are especially useful for applications that require precise axial positioning and handling of thrust loads.
- Limitations:
Deep Groove Ball Bearings:
Deep groove ball bearings are not as suitable for handling significant axial loads and may experience skidding under certain conditions due to their deep raceways.
Angular Contact Ball Bearings:
Angular contact ball bearings can experience increased heat generation and wear at higher speeds due to the contact angle of the balls.
In summary, the design, load-carrying capacity, contact angle, and applications differ between deep groove ball bearings and angular contact ball bearings. Choosing the appropriate type depends on the specific load conditions and requirements of the application.
How does Lubrication Impact the Performance and Lifespan of Ball Bearings?
Lubrication plays a critical role in the performance and lifespan of ball bearings. Proper lubrication ensures smooth operation, reduces friction, minimizes wear, and prevents premature failure. Here’s how lubrication impacts ball bearings:
- Friction Reduction:
Lubrication creates a thin film between the rolling elements (balls) and the raceways of the bearing. This film reduces friction by separating the surfaces and preventing direct metal-to-metal contact. Reduced friction results in lower energy consumption, heat generation, and wear.
- Wear Prevention:
Lubricants create a protective barrier that prevents wear and damage to the bearing’s components. Without proper lubrication, the repeated rolling and sliding of the balls against the raceways would lead to accelerated wear, surface pitting, and eventual failure.
- Heat Dissipation:
Lubricants help dissipate heat generated during operation. The rolling elements and raceways can generate heat due to friction. Adequate lubrication carries away this heat, preventing overheating and maintaining stable operating temperatures.
- Corrosion Resistance:
Lubrication prevents moisture and contaminants from coming into direct contact with the bearing’s surfaces. This helps protect the bearing against corrosion, rust, and the formation of debris that can compromise its performance and longevity.
- Noise Reduction:
Lubricated ball bearings operate quietly because the lubricant cushions and dampens vibrations caused by the rolling motion. This noise reduction is crucial in applications where noise levels need to be minimized.
- Seal Protection:
Lubricants help maintain the effectiveness of seals or shields that protect the bearing from contaminants. They create a barrier that prevents particles from entering the bearing and causing damage.
- Improved Efficiency:
Properly lubricated ball bearings operate with reduced friction, leading to improved overall efficiency. This is especially important in applications where energy efficiency is a priority.
- Lifespan Extension:
Effective lubrication significantly extends the lifespan of ball bearings. Bearings that are properly lubricated experience less wear, reduced fatigue, and a lower likelihood of premature failure.
- Selection of Lubricant:
Choosing the right lubricant is essential. Factors such as speed, temperature, load, and environmental conditions influence the choice of lubricant type and viscosity. Some common lubricant options include grease and oil-based lubricants.
- Regular Maintenance:
Regular lubrication maintenance is crucial to ensure optimal bearing performance. Bearings should be inspected and relubricated according to manufacturer recommendations and based on the application’s operating conditions.
In summary, proper lubrication is essential for the optimal performance, longevity, and reliability of ball bearings. It reduces friction, prevents wear, dissipates heat, protects against corrosion, and contributes to smooth and efficient operation in various industrial and mechanical applications.
editor by CX 2024-05-03
China supplier 360 Degree Rotation Swivel Wheels Roller Steel Ball Transfer Bearings bearing block
Product Description
Detailed Photos
Name | Ball transfer unit |
Material | Nylon/BOM/Plastic/Steel |
Load capacity | 80 kg/unit |
Size | Ball diameter 25.4mm etc |
Application 1 | Ball transfer table |
Application 2 | Airport materials handling |
Application 3 | Warehouse materials handling |
Application 4 | Manufacturing plant materials handling |
Our Products
Packaging & Shipping
Company Profile
Seikonveyor is estabilshed in 2015 in ZheJiang , China, It started as a wholesaler of conveyors accessories(conveyor chain, conveyor belt, conveyor roller, sprocket/gear, etc), since its good performance(competitive price, good quality, professional solution and fast response) in China, Seikonveyor’s business has beening growing fast and decided to expand its scale. In 2019, it began exploring oversea market and established Seikonveyor Co., Limited(HongKong). In 2571, Seikonveyor(HangZhou) is established, it began to offer conveyor solution, conveyor system for materials handling industry, and assembly lines for Home appliances factories. Its aim is to built Seiko quality conveyors and servse, In 2571, Seikonveyor set on B2B platform in Made In China to provide great varieties of Conveyor asseccories, conveyors, and assembly lines. Its aim is to built Seiko quality conveyors and serve high efficiency aotomatic to customers all over the world.
FAQ
1. who are we?
We are based in ZheJiang , China, start from 2006,sell to Domestic Market(86.00%),Southeast Asia(4.00%),South America(2.00%),North America(00.00%),Eastern Europe(00.00%),Africa(00.00%),Oceania(00.00%),Mid East(00.00%),Eastern Asia(00.00%),Western Europe(00.00%),Northern Europe(00.00%). There are total about 301-500 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Home Appliances Assembly Line / Conveyor / Conveyor Roller,Conveyor Chain,Aluminum Parts
4. why should you buy from us not from other suppliers?
We have our competitive advantage as below 1) We have our self-built industrial park. 2)We have first class management team. 3)We have professional and experienced technicians. 4)We have advanced processing machine.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Contact Angle: | 45° |
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Aligning: | Aligning Bearing |
Separated: | Unseparated |
Samples: |
US$ 30/Piece
1 Piece(Min.Order) | Order Sample 1 pcs
|
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Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the Common Signs of Wear or Damage in Ball Bearings that Indicate the Need for Replacement?
Ball bearings are subjected to wear and stress during operation, and over time, they may exhibit signs of damage or deterioration that warrant replacement. Recognizing these signs is crucial to prevent catastrophic failure and ensure safe and reliable operation. Here are the common signs of wear or damage in ball bearings:
- Unusual Noise:
If you hear unusual grinding, clicking, or rumbling noises coming from the bearing during operation, it may indicate worn-out or damaged components. Unusual noise suggests that the bearing is no longer operating smoothly.
- Vibration:
Excessive vibration in the machinery can be a sign of bearing wear. Vibrations can result from uneven wear, misalignment, or damaged components within the bearing.
- Increased Temperature:
Higher operating temperatures than usual may indicate increased friction due to inadequate lubrication, wear, or other issues. Monitoring the bearing’s temperature can help identify potential problems.
- Irregular Movement:
If you notice irregular movement, jerking, or sticking during rotation, it could be a sign that the bearing is no longer operating smoothly. This may be due to damaged rolling elements or raceways.
- Reduced Performance:
If the machinery’s performance has decreased, it may be due to a compromised bearing. Reduced efficiency, increased energy consumption, or a decline in overall performance could be indicators of bearing wear.
- Visible Wear or Damage:
Inspect the bearing for visible signs of wear, such as pitting, scoring, or discoloration on the rolling elements or raceways. Severe wear or damage is a clear indication that the bearing needs replacement.
- Leakage or Contamination:
If there is evidence of lubricant leakage, contamination, or the presence of foreign particles around the bearing, it suggests that the seal or shield may be compromised, leading to potential damage.
- Looseness or Excessive Play:
If you can feel excessive play or looseness when manually moving the bearing, it could indicate worn-out components or misalignment.
- Reduced Lifespan:
If the bearing’s expected lifespan is significantly shorter than usual, it may be due to inadequate lubrication, excessive loads, or improper installation, leading to accelerated wear.
- Frequent Failures:
If the bearing is consistently failing despite regular maintenance and proper use, it could indicate a chronic issue that requires addressing, such as inadequate lubrication or misalignment.
It’s important to conduct regular inspections, monitor performance, and address any signs of wear or damage promptly. Replacing worn or damaged ball bearings in a timely manner can prevent further damage to machinery, reduce downtime, and ensure safe and efficient operation.
Are there any Industry Standards or Certifications that Ball Bearings should Meet?
Yes, there are several industry standards and certifications that ball bearings should meet to ensure their quality, performance, and reliability. These standards help manufacturers, engineers, and customers assess the suitability of bearings for specific applications. Some of the key standards and certifications for ball bearings include:
- ISO Standards:
The International Organization for Standardization (ISO) has developed a series of standards related to ball bearings. ISO 15 defines dimensions, boundary dimensions, and tolerances for radial bearings. ISO 281 specifies dynamic load ratings and calculation methods for bearings’ life calculations.
- ABEC (Annular Bearing Engineering Committee) Ratings:
ABEC ratings are commonly used in North America to indicate the precision and performance of ball bearings. Ratings range from ABEC 1 (lowest precision) to ABEC 9 (highest precision). However, it’s important to note that ABEC ratings focus primarily on dimensional tolerances and do not encompass all aspects of bearing quality.
- DIN Standards:
The German Institute for Standardization (Deutsches Institut für Normung, DIN) has published various standards related to ball bearings. DIN 625 covers dimensions for deep groove ball bearings, while DIN 616 provides guidelines for precision angular contact ball bearings.
- JIS (Japanese Industrial Standards):
JIS standards are used in Japan and internationally to define the characteristics and dimensions of various products, including ball bearings. JIS B 1512 outlines the classification and dimensions of rolling bearings.
- ASTM (American Society for Testing and Materials) Standards:
ASTM has standards that cover various aspects of bearing testing, performance, and materials. ASTM F2215, for instance, specifies the requirements for ball bearings used in surgical implants.
- CE Marking:
CE marking indicates that a product complies with European Union health, safety, and environmental requirements. It may be required for bearings used in machinery intended to be sold within the EU market.
- Industry-Specific Standards:
Various industries, such as aerospace, automotive, medical, and nuclear, have specific standards or certifications that bearings must meet to ensure safety, reliability, and compliance with industry-specific requirements.
- Quality Management Systems:
Manufacturers that adhere to quality management systems, such as ISO 9001, demonstrate their commitment to consistent product quality and customer satisfaction. Certification to these systems indicates that the manufacturing process follows established protocols and best practices.
When selecting ball bearings, it’s important to consider the relevant standards and certifications that align with the application’s requirements. This ensures that the bearings meet recognized quality and performance criteria, ultimately contributing to reliable and efficient operation.
What Factors should be Considered when Selecting a Ball Bearing for a Particular Application?
Selecting the right ball bearing for a specific application involves careful consideration of various factors to ensure optimal performance, longevity, and reliability. Here are the key factors that should be taken into account:
- Load Type and Magnitude:
Determine the type of load (radial, axial, or combined) and the magnitude of the load that the bearing will need to support. Choose a bearing with the appropriate load-carrying capacity to ensure reliable operation.
- Speed and Operating Conditions:
Consider the rotational speed of the application and the operating conditions, such as temperature, humidity, and exposure to contaminants. Different bearing types and materials are suited for varying speeds and environments.
- Accuracy and Precision:
For applications requiring high accuracy and precision, such as machine tool spindles or optical instruments, choose high-precision bearings that can maintain tight tolerances and minimize runout.
- Space Limitations:
If the application has limited space, choose miniature or compact ball bearings that can fit within the available dimensions without compromising performance.
- Thrust and Radial Loads:
Determine whether the application requires predominantly thrust or radial load support. Choose the appropriate type of ball bearing (thrust, radial, or angular contact) based on the primary load direction.
- Alignment and Misalignment:
If the application experiences misalignment between the shaft and housing, consider self-aligning ball bearings that can accommodate angular misalignment.
- Mounting and Installation:
Consider the ease of mounting and dismounting the bearing. Some applications may benefit from features like flanges or snap rings for secure installation.
- Lubrication and Maintenance:
Choose a bearing with appropriate lubrication options based on the application’s speed and temperature range. Consider whether seals or shields are necessary to protect the bearing from contaminants.
- Environmental Conditions:
Factor in the operating environment, including exposure to corrosive substances, chemicals, water, or dust. Choose materials and coatings that can withstand the specific environmental challenges.
- Bearing Material:
Select a bearing material that suits the application’s requirements. Common materials include stainless steel for corrosion resistance and high-carbon chrome steel for general applications.
- Bearing Arrangement:
Consider whether a single-row, double-row, or multiple bearings in a specific arrangement are needed to accommodate the loads and moments present in the application.
By carefully evaluating these factors, engineers and designers can choose the most suitable ball bearing that aligns with the specific demands of the application, ensuring optimal performance, durability, and overall operational efficiency.
editor by CX 2024-04-29
China OEM High Speed ABEC 11 608 Roller Longboard Skateboard Skate Ball Bearings drive shaft bearing
Product Description
color | Conventional color and customized color |
Factory | YES |
Material | Titanium chrome steel |
limiting speed | Grease Lubrication 3,4000 R PM |
Certification | CE , EN13613 , EN7 |
grade | ABEC 11 |
Application | locked bearing for Road skateboard |
Sample | Avaliable |
Other products | skateboard&skateboard trucks,wheels,hardware etc |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material: | Titanium Chrome Steel |
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Structure: | Deep Groove |
Bore Size: | 8 – 8.1 mm |
Precision Rating: | ABEC-11 |
Number of Row: | Single Row |
Limiting Speed: | Grease Lubrication 3,4000 R Pm |
Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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How does Preload Affect the Performance and Efficiency of Ball Bearings?
Preload is a crucial factor in ball bearing design that significantly impacts the performance, efficiency, and overall behavior of the bearings in various applications. Preload refers to the intentional axial force applied to the bearing’s rolling elements before it is mounted. This force eliminates internal clearance and creates contact between the rolling elements and the raceways. Here’s how preload affects ball bearing performance:
- Reduction of Internal Clearance:
Applying preload reduces the internal clearance between the rolling elements and the raceways. This eliminates play within the bearing, ensuring that the rolling elements are in constant contact with the raceways. This reduced internal clearance enhances precision and reduces vibrations during operation.
- Increased Stiffness:
Preloaded bearings are stiffer due to the elimination of internal clearance. This increased stiffness improves the bearing’s ability to handle axial and radial loads with higher accuracy and minimal deflection.
- Minimized Axial Play:
Preload minimizes or eliminates axial play within the bearing. This is especially important in applications where axial movement needs to be minimized, such as machine tool spindles and precision instruments.
- Enhanced Rigidity:
The stiffness resulting from preload enhances the bearing’s rigidity, making it less susceptible to deformation under load. This is critical for maintaining precision and accuracy in applications that require minimal deflection.
- Reduction in Ball Slippage:
Preload reduces the likelihood of ball slippage within the bearing, ensuring consistent contact between the rolling elements and the raceways. This leads to improved efficiency and better load distribution.
- Improved Running Accuracy:
Preloading enhances the running accuracy of the bearing, ensuring that it maintains precise rotational characteristics even under varying loads and speeds. This is essential for applications requiring high accuracy and repeatability.
- Optimized Performance at High Speeds:
Preload helps prevent skidding and slipping of the rolling elements during high-speed operation. This ensures that the bearing remains stable, reducing the risk of noise, vibration, and premature wear.
- Impact on Friction and Heat Generation:
While preload reduces internal clearance and friction, excessive preload can lead to higher friction and increased heat generation. A balance must be struck between optimal preload and minimizing friction-related issues.
- Application-Specific Considerations:
The appropriate amount of preload depends on the application’s requirements, such as load, speed, accuracy, and operating conditions. Over-preloading can lead to increased stress and premature bearing failure, while under-preloading may result in inadequate rigidity and reduced performance.
Overall, preload plays a critical role in optimizing the performance, accuracy, and efficiency of ball bearings. Engineers must carefully determine the right preload level for their specific applications to achieve the desired performance characteristics and avoid potential issues related to overloading or inadequate rigidity.
How do Miniature Ball Bearings Differ from Standard-sized Ones, and Where are They Commonly Used?
Miniature ball bearings, as the name suggests, are smaller in size compared to standard-sized ball bearings. They have distinct characteristics and are designed to meet the unique requirements of applications that demand compactness, precision, and efficient rotation in confined spaces. Here’s how miniature ball bearings differ from standard-sized ones and where they are commonly used:
- Size:
The most noticeable difference is their size. Miniature ball bearings typically have outer diameters ranging from a few millimeters to around 30 millimeters, while standard-sized ball bearings have larger dimensions suitable for heavier loads and higher speeds.
- Load Capacity:
Due to their smaller size, miniature ball bearings have lower load-carrying capacities compared to standard-sized bearings. They are designed for light to moderate loads and are often used in applications where precision and compactness are prioritized over heavy load support.
- Precision:
Miniature ball bearings are known for their high precision and accuracy. They are manufactured to tighter tolerances, making them suitable for applications requiring precise motion control and low levels of vibration.
- Speed:
Miniature ball bearings can achieve higher speeds than standard-sized bearings due to their smaller size and lower mass. This makes them ideal for applications involving high-speed rotation.
- Friction and Efficiency:
Miniature ball bearings generally have lower friction due to their smaller contact area. This contributes to higher efficiency and reduced heat generation in applications that require smooth and efficient motion.
- Applications:
Miniature ball bearings find applications in various industries and sectors:
- Electronics and Consumer Devices:
They are used in small motors, computer disk drives, printers, and miniature fans, where space is limited but precise motion is essential.
- Medical and Dental Equipment:
Miniature bearings are used in medical devices such as surgical instruments, dental handpieces, and diagnostic equipment due to their precision and compactness.
- Robotics and Automation:
Miniature ball bearings are integral to robotic arms, miniature conveyors, and automation systems, enabling precise movement in confined spaces.
- Aerospace and Defense:
They are used in applications like UAVs (drones), aerospace actuators, and satellite components where size and weight constraints are critical.
- Optics and Instrumentation:
Miniature bearings play a role in optical instruments, cameras, and measuring devices, providing smooth rotation and accurate positioning.
Overall, miniature ball bearings are specialized components designed for applications where space, precision, and efficient rotation are paramount. Their compactness and high precision make them crucial in various industries requiring reliable motion control in limited spaces.
What is a Ball Bearing and How does it Function in Various Applications?
A ball bearing is a type of rolling-element bearing that uses balls to reduce friction between moving parts and support radial and axial loads. It consists of an outer ring, an inner ring, a set of balls, and a cage that separates and maintains a consistent spacing between the balls. Here’s how ball bearings function in various applications:
- Reduction of Friction:
Ball bearings function by replacing sliding friction with rolling friction. The smooth, spherical balls minimize the contact area between the inner and outer rings, resulting in lower friction and reduced heat generation.
- Radial and Axial Load Support:
Ball bearings are designed to support both radial loads (forces perpendicular to the shaft’s axis) and axial loads (forces parallel to the shaft’s axis). The distribution of balls within the bearing ensures load-carrying capacity in multiple directions.
- Smooth Rotational Movement:
Ball bearings facilitate smooth and precise rotational movement. The rolling motion of the balls allows for controlled and continuous rotation with minimal resistance.
- Applications in Machinery:
Ball bearings are used in a wide range of machinery and equipment, including motors, generators, gearboxes, conveyors, and fans. They enable the efficient transfer of motion while reducing wear and energy losses.
- Automotive Industry:
Ball bearings are extensively used in automobiles for various applications, including wheel hubs, transmission systems, steering mechanisms, and engine components. They provide reliability and durability in challenging automotive environments.
- Industrial Machinery:
In industrial settings, ball bearings support rotating shafts and ensure the smooth operation of equipment such as pumps, compressors, and machine tools.
- High-Speed Applications:
Ball bearings are suitable for high-speed applications due to their low friction and ability to accommodate rapid rotation. They are used in applications like electric motors and aerospace components.
- Precision Instruments:
For precision instruments, such as watches, cameras, and medical devices, ball bearings provide accurate rotational movement and contribute to the overall performance of the instrument.
- Variety of Sizes and Types:
Ball bearings come in various sizes, configurations, and materials to suit different applications. Different types include deep groove ball bearings, angular contact ball bearings, thrust ball bearings, and more.
In summary, ball bearings are essential components in a wide range of applications where smooth rotation, load support, and reduced friction are critical. Their versatility, reliability, and efficiency make them indispensable in industries spanning from automotive to industrial machinery to precision instruments.
editor by CX 2024-04-24
China supplier Semi Trailer Parts Axle 32218 Ball Bearing Semi Trailer Axle Inner and Outer Taper Roller Bearing double row ball bearing
Product Description
Semi Trailer Parts Axle 32218 Ball Bearing Semi Trailer Axle Inner and Outer Taper Roller Bearing
Product Description
Factory Price!!!
Durable and reliable!!!
Customization Available!!!
Fine workmanship, fine raw materials
Product Parameters
Product Name |
Trailer Hub Wheel Bearing Kit |
Grease Seals |
OD: 1-15/16″ ID: 1-1/2″ Height: 1/4″ |
Cotter Pins | Length: 2-1/4″ |
Tang Washers |
OD: 1-9/16″ ID: 1″ Height: 5/8″ |
Bearings |
OD: 1-15/16″ (# L44610) ID: 1-1/16″ (# L44649) |
Replaces Part Numbers | L44649, L44610, 12192TB |
Kit Contains |
(2) Inner Bearings # L44649 (2) Outer Bearings # L44649 (2) Inner Races # L44610 (2) Outer Races # L44610 (2) Grease Seals # 12192TB (2) Tang Washers (2) Cotter Pins |
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Type: | Brake Chamber |
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Condition: | New |
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US$ 2/Piece
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Available
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about shipping cost and estimated delivery time. |
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Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the Materials Typically Used in Manufacturing Ball Bearings and Their Advantages?
Ball bearings are manufactured using a variety of materials, each chosen for its specific properties and advantages in various applications. Here are some commonly used materials in ball bearing manufacturing and their respective benefits:
- High-Carbon Chrome Steel (AISI 52100):
This is the most common material used for ball bearing manufacturing. It offers excellent hardness, wear resistance, and fatigue strength. High-carbon chrome steel bearings are suitable for a wide range of applications, from industrial machinery to automotive components.
- Stainless Steel (AISI 440C, AISI 304, AISI 316):
Stainless steel bearings are corrosion-resistant and suitable for applications where moisture, chemicals, or exposure to harsh environments are concerns. AISI 440C offers high hardness and corrosion resistance, while AISI 304 and AISI 316 provide good corrosion resistance and are often used in food and medical industries.
- Ceramic:
Ceramic bearings use silicon nitride (Si3N4) or zirconia (ZrO2) balls. Ceramic materials offer high stiffness, low density, and excellent resistance to corrosion and heat. Ceramic bearings are commonly used in high-speed and high-temperature applications, such as in aerospace and racing industries.
- Plastic (Polyamide, PEEK):
Plastic bearings are lightweight and offer good corrosion resistance. Polyamide bearings are commonly used due to their low friction and wear properties. Polyether ether ketone (PEEK) bearings provide high-temperature resistance and are suitable for demanding environments.
- Bronze:
Bronze bearings are often used in applications where self-lubrication is required. Bronze has good thermal conductivity and wear resistance. Bearings made from bronze are commonly used in machinery requiring frequent starts and stops.
- Hybrid Bearings:
Hybrid bearings combine steel rings with ceramic balls. These bearings offer a balance between the advantages of both materials, such as improved stiffness and reduced weight. Hybrid bearings are used in applications where high speeds and low friction are essential.
- Specialty Alloys:
For specific applications, specialty alloys may be used to meet unique requirements. For example, bearings used in extreme temperatures or corrosive environments may be made from materials like titanium or hastelloy.
- Coated Bearings:
Bearings may also be coated with thin layers of materials like diamond-like carbon (DLC) or other coatings to enhance performance, reduce friction, and improve wear resistance.
The choice of material depends on factors such as application requirements, operating conditions, load, speed, and environmental factors. Selecting the right material is essential for ensuring optimal bearing performance, longevity, and reliability in diverse industries and applications.
What Precautions should be taken to Prevent Contamination of Ball Bearings in Industrial Settings?
Preventing contamination of ball bearings is essential to ensure their proper function, longevity, and overall performance in industrial settings. Contaminants such as dust, dirt, debris, and particles can significantly impact bearing operation. Here are important precautions to take to prevent contamination of ball bearings:
- Effective Sealing:
Choose ball bearings with appropriate seals or shields to prevent the ingress of contaminants. Seals provide a physical barrier against dust, moisture, and particles, ensuring the bearing’s interior remains clean.
- Clean Environment:
Maintain a clean working environment around the machinery and equipment. Regularly clean the surrounding areas to prevent the accumulation of dirt and debris that could enter the bearings.
- Proper Handling:
Handle bearings with clean hands and use gloves if necessary. Avoid touching the bearing surfaces with bare hands, as natural skin oils can transfer contaminants onto the bearing.
- Clean Tools and Equipment:
Use clean tools and equipment during installation and maintenance to prevent introducing contaminants. Ensure that tools are properly cleaned before coming into contact with the bearing components.
- Contamination-Controlled Workstations:
Establish contamination-controlled workstations for bearing handling, installation, and maintenance. These areas should have proper ventilation, filtered air, and minimal exposure to external contaminants.
- Proper Lubrication:
Use the correct lubricant in appropriate quantities. Lubricants help create a barrier against contaminants and reduce friction. Regularly inspect and replenish lubrication to maintain its effectiveness.
- Regular Inspections:
Implement a routine inspection schedule to monitor the condition of the bearings. Look for signs of contamination, wear, and damage. Address any issues promptly to prevent further damage.
- Training and Education:
Train personnel on proper handling, installation, and maintenance practices to minimize the risk of contamination. Educated employees are more likely to take precautions and prevent accidental contamination.
- Environmental Controls:
In sensitive environments, such as clean rooms or medical facilities, implement strict environmental controls to minimize the presence of contaminants that could affect bearing performance.
- Regular Cleaning and Maintenance:
Perform regular cleaning and maintenance of machinery and equipment to prevent the buildup of contaminants. Keep bearings protected during maintenance to prevent debris from entering during the process.
- Selection of Suitable Bearings:
Choose bearings that are specifically designed for the application’s environmental conditions. Some bearings have advanced sealing options or specialized coatings that enhance contamination resistance.
By implementing these precautions, industries can significantly reduce the risk of contamination in ball bearings, ensuring smooth operation, extended bearing life, and enhanced equipment reliability.
What is a Ball Bearing and How does it Function in Various Applications?
A ball bearing is a type of rolling-element bearing that uses balls to reduce friction between moving parts and support radial and axial loads. It consists of an outer ring, an inner ring, a set of balls, and a cage that separates and maintains a consistent spacing between the balls. Here’s how ball bearings function in various applications:
- Reduction of Friction:
Ball bearings function by replacing sliding friction with rolling friction. The smooth, spherical balls minimize the contact area between the inner and outer rings, resulting in lower friction and reduced heat generation.
- Radial and Axial Load Support:
Ball bearings are designed to support both radial loads (forces perpendicular to the shaft’s axis) and axial loads (forces parallel to the shaft’s axis). The distribution of balls within the bearing ensures load-carrying capacity in multiple directions.
- Smooth Rotational Movement:
Ball bearings facilitate smooth and precise rotational movement. The rolling motion of the balls allows for controlled and continuous rotation with minimal resistance.
- Applications in Machinery:
Ball bearings are used in a wide range of machinery and equipment, including motors, generators, gearboxes, conveyors, and fans. They enable the efficient transfer of motion while reducing wear and energy losses.
- Automotive Industry:
Ball bearings are extensively used in automobiles for various applications, including wheel hubs, transmission systems, steering mechanisms, and engine components. They provide reliability and durability in challenging automotive environments.
- Industrial Machinery:
In industrial settings, ball bearings support rotating shafts and ensure the smooth operation of equipment such as pumps, compressors, and machine tools.
- High-Speed Applications:
Ball bearings are suitable for high-speed applications due to their low friction and ability to accommodate rapid rotation. They are used in applications like electric motors and aerospace components.
- Precision Instruments:
For precision instruments, such as watches, cameras, and medical devices, ball bearings provide accurate rotational movement and contribute to the overall performance of the instrument.
- Variety of Sizes and Types:
Ball bearings come in various sizes, configurations, and materials to suit different applications. Different types include deep groove ball bearings, angular contact ball bearings, thrust ball bearings, and more.
In summary, ball bearings are essential components in a wide range of applications where smooth rotation, load support, and reduced friction are critical. Their versatility, reliability, and efficiency make them indispensable in industries spanning from automotive to industrial machinery to precision instruments.
editor by CX 2024-04-19